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基于數(shù)學模型的二維插裝水泵設計與試驗
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國家自然科學基金項目(51775500)


Design and Experiment of Two-dimensional Cartridge Water Pump Based on Mathematical Model
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    摘要:

    基于傳統(tǒng)水泵,設計了一種由多組單元泵組插裝而成的二維插裝水泵。單元泵組由兩個單元泵組成,通過兩個單元泵的配合可以消除流量脈動?;谄渲械幕A組件,即兩個單元泵的組合特性展開了研究。通過理論分析與對比,闡述了二維插裝水泵的工作原理,說明了二維插裝水泵的潛在優(yōu)勢,包括結(jié)構力平衡、排量大、油水分離、無結(jié)構性流量脈動等。同時,針對凸輪與滾子之間的接觸曲面進行了數(shù)學建模與分析。有別于二維取點后補償?shù)玫浇佑|點的方式,接觸曲面的數(shù)學建模方法采取分析滾子與凸輪的空間接觸關系,基于空間關系建立接觸曲面的坐標模型,接觸曲面的數(shù)學模型在精度上優(yōu)于二維取點補償法。通過對活塞運動規(guī)律和兩個單元泵組流量特性的試驗研究,驗證了接觸曲面數(shù)學模型的正確性和二維插裝水泵無結(jié)構性流量脈動的優(yōu)點。

    Abstract:

    The distribution of water resources and the application of seawater desalination pumps in China were analyzed. Based on the traditional water pump, a water pump named two-dimensional cartridge pump composed of some pairs of unit pumps was proposed. Depending on the basic components of the unit pump set, namely the combined characteristics of two unit pumps were studied. Through the theoretical analysis and comparison with the traditional axial piston pump and centrifugal pump for water, the working principle and potential advantages of the two-dimensional cartridge water pump were expounded. The advantages included structural force balance, large displacement, oil and water separation, no structural flow ripple and so on. In the meantime, the mathematical modeling and analysis of the contact surface between cam and roller were carried out. Being different from the method of obtaining contact points by taking points in two dimensions after compensation, the mathematical model of contacting surface was established based on the analysis of the spatial contacting relationship between the roller and cam. The mathematical model of contacting surface was more precise which offered theoretical basis for the further research. The correctness of the mathematical model of contact surface and the advantage of no structural flow pulsation in two-dimensional cartridge pump were verified by the experimental study of piston movement and flow characteristics of two unit pump set.

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金丁燦,阮健,邢彤,王靈峰.基于數(shù)學模型的二維插裝水泵設計與試驗[J].農(nóng)業(yè)機械學報,2019,50(7):177-185. JIN Dingcan, RUAN Jian, XING Tong, WANG Lingfeng. Design and Experiment of Two-dimensional Cartridge Water Pump Based on Mathematical Model[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):177-185.

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  • 收稿日期:2018-12-20
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  • 在線發(fā)布日期: 2019-07-10
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