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自主轉(zhuǎn)送式雜糧含水率快速測(cè)定儀設(shè)計(jì)與試驗(yàn)
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黑龍江省應(yīng)用技術(shù)研究與開發(fā)計(jì)劃重大項(xiàng)目(GA15B402)、國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD04C1203)、黑龍江省特色學(xué)科建設(shè)項(xiàng)目(2018TSXK01)和國(guó)家糧食局公益性行業(yè)科研專項(xiàng)(201313001-07)


Design and Experiment on Autonomous Transferring and Quick Measuring Equipment of Moisture Content of Coarse Cereals
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    摘要:

    針對(duì)雜糧含水率檢測(cè)設(shè)備不配套和無(wú)法快速準(zhǔn)確測(cè)定多種雜糧含水率的問(wèn)題,參考國(guó)際干燥箱法測(cè)定標(biāo)準(zhǔn),基于TRIZ理論創(chuàng)新設(shè)計(jì)了一種自主轉(zhuǎn)送式雜糧含水率快速檢測(cè)裝置,實(shí)現(xiàn)物料盤在圓柱凸輪軌道上有序可靠的運(yùn)行,并完成多工位轉(zhuǎn)送機(jī)構(gòu)、自動(dòng)稱量系統(tǒng)和閃烘機(jī)構(gòu)等關(guān)鍵部件的仿真設(shè)計(jì)與裝配驗(yàn)證。應(yīng)用PLC耦合自主控制技術(shù),實(shí)現(xiàn)定量入料、閃烘測(cè)量和快速除料3種工序切換,通過(guò)精準(zhǔn)模塊化運(yùn)算,實(shí)時(shí)獲得準(zhǔn)確的雜糧含水率。采用二次正交旋轉(zhuǎn)組合設(shè)計(jì)的方法,構(gòu)建表征雜糧含水率檢測(cè)精度和檢測(cè)行程時(shí)間的協(xié)同評(píng)價(jià)定量模型,優(yōu)化了閃烘溫度、物料粒度和物料質(zhì)量的參數(shù)組合,提升了該裝置的運(yùn)行效能與檢測(cè)精準(zhǔn)性。研究表明,該含水率檢測(cè)儀的重復(fù)性和再現(xiàn)性可靠,檢測(cè)相對(duì)偏差在0.2%以內(nèi),測(cè)量準(zhǔn)確,自動(dòng)化程度高,可為多樣性雜糧含水率快速測(cè)定儀的廣泛應(yīng)用提供技術(shù)支持。

    Abstract:

    Aiming at the problem of grain moisture detection equipment not matching and the inability to quickly and accurately determine the moisture content of various coarse cereals. According to international standard for oven method, combined with the theory of grain weightlessness, the transferring multistage type quick measuring moisture content equipment was designed by using TRIZ innovative design method, which realized orderly and reliable operation of loading disc on cylindrical cam track. The simulation design and assembly verification of key components such as multi-station transfer mechanism, automatic weighing system and flash drying mechanism were completed. The PLC coupling control technology was applied to realize the cyclic switching of three working positions: quantitative feeding, flash drying measurement and rapid material removal. Accurate moisture value of grain can be obtained in real time by precise modular operation. The quadratic orthogonal rotational combination design method was used to construct a quantitative model for synergistic evaluation of moisture detection accuracy and detection time of miscellaneous grains. The parameters combination of flash drying temperature, grain size and detection quantity was optimized, and the operation efficiency and detection accuracy of the device were improved. The results showed that the device had good performance, high degree of automation, simple structure and operation, the measurement accuracy, repeatability and reproducibility of the measurement system were reliable, and the relative deviation of detection was less than 0.2%, which provided technical support for the wide application of the rapid moisture meter for the variety of coarse cereals.

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車剛,陳正發(fā),王鑫,唐宏宇,萬(wàn)霖.自主轉(zhuǎn)送式雜糧含水率快速測(cè)定儀設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(11):357-366. CHE Gang, CHEN Zhengfa, WANG Xin, TANG Hongyu, WAN Lin. Design and Experiment on Autonomous Transferring and Quick Measuring Equipment of Moisture Content of Coarse Cereals[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(11):357-366.

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  • 收稿日期:2019-04-20
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  • 在線發(fā)布日期: 2019-11-10
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