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小型液壓挖掘機(jī)電驅(qū)動動力源特性研究
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國家自然科學(xué)基金重點(diǎn)項(xiàng)目(U1510206)


Electric Drive Hydraulic Power Source Characteristics of Small Hydraulic Excavator
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    摘要:

    傳統(tǒng)液壓挖掘機(jī)多采用定轉(zhuǎn)速柴油發(fā)動機(jī)驅(qū)動液壓泵作為動力源,針對發(fā)動機(jī)經(jīng)常工作在低效區(qū),油耗大、能效低、排放嚴(yán)重等問題,提出一種變轉(zhuǎn)速感應(yīng)電動機(jī)驅(qū)動變量泵動力源,以變量泵快速響應(yīng)特性彌補(bǔ)變轉(zhuǎn)速電動機(jī)動態(tài)響應(yīng)慢的不足。為了充分了解所設(shè)計(jì)的電液動力源特性,從理論和試驗(yàn)兩個(gè)方面研究了電液動力源動靜態(tài)特性。與傳統(tǒng)發(fā)動機(jī)驅(qū)動液壓泵動力源系統(tǒng)進(jìn)行了測試對比,結(jié)果表明,設(shè)計(jì)的變轉(zhuǎn)速-變排量動力源在負(fù)載擾動測試中轉(zhuǎn)速波動降低了23.5%,在動臂舉升過程中,泵輸出壓力和流量的上升時(shí)間分別縮短了14.9%和26.3%,均優(yōu)于傳統(tǒng)發(fā)動機(jī)驅(qū)動液壓泵動力源。

    Abstract:

    Hydraulic excavator driven by an internal-combustion engine is widely used in the construction field. As engine often works in inefficient area, some problems, such as high pollutant emissions, noise and low efficiency exist universally. In order to improve energy efficiency and reduce the emissions, applying hydraulic power source driven by electric motor to hydraulic excavator has become an important research direction. A power source was presented with variable speed induction motor to drive variable displacement pump, which used the fast response characteristic of variable displacement pump to make up for the slow dynamic response of variable speed induction motor, and it was applied to excavator. In order to fully understand the characteristics of the designed electro-hydraulic power source and provide a reference for electric hydraulic excavator design, the dynamic, static and disturbance characteristics of electro-hydraulic power source were studied from both the perspectives of theory and experiment. Then, load disturbance test and arm lifting test were completed on the test rig under the same working conditions. Compared with the characteristics of traditional engine used to drive hydraulic power source system, the new variable speed-variable displacement power source reduced the rotation speed fluctuation by 23.5% in the load disturbance test, the rising time of pump output pressure and flow was reduced by 14.9% and 26.3% in the arm lifting process. The new electro-hydraulic power source owed better characteristics.

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劉彬,閆政,葛磊,權(quán)龍.小型液壓挖掘機(jī)電驅(qū)動動力源特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(11):387-393. LIU Bin, YAN Zheng, GE Lei, QUAN Long. Electric Drive Hydraulic Power Source Characteristics of Small Hydraulic Excavator[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(11):387-393.

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  • 收稿日期:2019-07-30
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  • 在線發(fā)布日期: 2019-11-10
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