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基于玻璃化轉(zhuǎn)變的稻谷變溫?zé)犸L(fēng)干燥工藝研究
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國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系崗位科學(xué)家項目(CARS-01-44)和國家公益性行業(yè)(農(nóng)業(yè))科研專項(201403063-4)


Hot-air Drying Technology of Changing Temperature for Paddy Rice Based on Glass Transition Theory
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    摘要:

    為保證稻谷干燥后品質(zhì)、提高干燥效率,基于不同含水率稻谷的玻璃化轉(zhuǎn)變溫度,提出變溫?zé)犸L(fēng)干燥工藝。采用三因素五水平中心組合試驗方法,以稻谷溫度、初始含水率和熱風(fēng)風(fēng)速為影響因素,以稻谷爆腰指數(shù)、整精米率和干燥時間為評價指標(biāo),研究稻谷玻璃化轉(zhuǎn)變溫度、恒溫和變溫干燥特性,模擬解析稻谷干燥過程中傳熱傳質(zhì)規(guī)律,以5、10、15℃的變溫幅度進(jìn)行變溫干燥試驗。結(jié)果表明,稻谷玻璃化轉(zhuǎn)變溫度與其含水率呈負(fù)相關(guān),恒溫干燥最佳工藝參數(shù)為稻谷溫度47℃、初始含水率22.0%、熱風(fēng)風(fēng)速0.50m/s,干燥后稻谷爆腰指數(shù)70、整精米率57.67%、干燥時間195min;與恒溫干燥相比,以5℃和10℃為變溫幅度的變溫干燥工藝,干燥后稻谷爆腰指數(shù)分別降低了20和10,整精米率提高12.6、7.7個百分點,干燥時間縮短30min和60min。研究表明,基于玻璃化轉(zhuǎn)變的稻谷變溫?zé)犸L(fēng)干燥工藝明顯改善了稻谷干燥后品質(zhì),提高了干燥效率。

    Abstract:

    In drying of paddy, the mechanical stress inside paddy kernels is caused by moisture content gradient and glass transition temperature (GTT). The stress results inside kernel crack during the milling process. The hot-air drying method was employed to investigate the effects of stepwise changes of air temperature determining GTT on stress cracking index, head rice yield and drying duration of paddy. To achieve the objectives, the concepts of glass transition for paddy and temperature and moisture distribution of material layer were determined by using numerical modeling method. The center combination tests of three-factor with five-level were employed to analyze and optimize the parameters of drying process for paddy under constant temperature. The surface temperature, initial moisture content of paddy and the hot-air speed were selected as the influencing factors. In terms of the stepwise changes of air temperature, the drying experiments were conducted at temperatures above the GTT based on the optimal parameters determined by constanttemperature drying process. The rising amplitudes of temperature were 5℃, 10℃ and 15℃, respectively. The results showed that the GTT of paddy was negatively correlated with its moisture content. The optimum parameters of constant-temperature drying were developed as temperature was 47℃ and the initial moisture content was 22.0% for paddy, and hotair speed was 0.50m/s, respectively, and the evaluation indexes were as follows: the stress cracking index was 70, head rice yield was 57.67%, and process duration was 195min, respectively. Compared with the constanttemperature drying, under the stepwise changes of air temperature of 5℃ and 10℃, the quality of paddy dried was improved as the stress cracking index was decreased by 20 and 10, the head rice yield was increased by 12.6 pencentage points and 7.7 percentage points, respectively, and drying duration was shortened by 30min and 60min, respectively. Therefore, the stepwise changes temperature of hot-air drying can improve the drying efficiency and quality of paddy based on glass transition theory. The results may provide references for the hot-air drying process and quality control of paddy.

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鄭先哲,劉輝,沈柳楊,王金武,王磊,朱勇.基于玻璃化轉(zhuǎn)變的稻谷變溫?zé)犸L(fēng)干燥工藝研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(1):331-340. ZHENG Xianzhe, LIU Hui, SHEN Liuyang, WANG Jinwu, WANG Lei, ZHU Yong. Hot-air Drying Technology of Changing Temperature for Paddy Rice Based on Glass Transition Theory[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(1):331-340.

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  • 收稿日期:2019-05-15
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  • 在線發(fā)布日期: 2020-01-10
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