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基于DEM-CFD的驅(qū)導(dǎo)輔助充種氣吸式排種器優(yōu)化與試驗
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國家自然科學(xué)基金項目(51605268)、山東省重大科技創(chuàng)新工程項目(2019JZZY020622)、山東省重點研發(fā)計劃項目(2018GNC112001)和山東省農(nóng)業(yè)科學(xué)院農(nóng)業(yè)科技創(chuàng)新工程項目(CXGC2018E18)


Optimization and Experiment of Pneumatic Seed Metering Device with Guided Assistant Filling Based on EDEM-CFD
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    摘要:

    針對驅(qū)導(dǎo)輔助充種氣吸式排種器田間高速作業(yè)時因充種效果不佳造成排種質(zhì)量下降的問題,對該排種器進(jìn)行優(yōu)化設(shè)計,分析了充種過程各階段影響種子填充的因素,基于確定性顆粒軌道模型,將壓力梯度力算法引入排種器DEM-CFD氣固兩相流耦合分析。從宏觀尺度、微觀尺度對充種過程各階段臨界點進(jìn)行劃分,并確定了各階段充種性能評價指標(biāo)。以種子吸附穩(wěn)定時間、種子移出阻力、型孔處局部空隙率為指標(biāo),進(jìn)行了三因素二次旋轉(zhuǎn)正交組合試驗,對試驗結(jié)果進(jìn)行多元回歸分析,采用多目標(biāo)優(yōu)化方法,確定了排種盤導(dǎo)種槽最佳參數(shù)組合為導(dǎo)種槽曲率系數(shù)0.265、深度2.57mm、斜面傾角15.33°。為了驗證優(yōu)化設(shè)計結(jié)果,進(jìn)行了排種器靜止臺架試驗和室內(nèi)振動環(huán)境模擬試驗,將優(yōu)化后的排種盤與原排種盤及其他2個測試盤在4種不同作業(yè)速度下進(jìn)行對比,結(jié)果表明,優(yōu)化后的排種盤在高速、振動條件下的充種性能有明顯提升,當(dāng)作業(yè)速度為14km/h、隨機振動主激勵頻率為9.5Hz、自功率譜密度峰值為0.428(m/s2)2/Hz時,漏充率為1.26%,充種性能較為穩(wěn)定。

    Abstract:

    According to the declining seed quality of the air suction seed metering device guided with assistant seed-filling caused by high speed operation in the field, the design of the seed metering device was optimized. The structure parameters of seed plate to be optimized was defined by analyzing the factors of obstructions during seed filling process. According to the determinacy tracking model of the grain model, the gas-solid two-phase flow of the seed metering device was calculated by introducing the pressure gradient force model into coupled analysis of EDEM-CFD. Critical points of seed filling process in each stage was divided on the scales of macro and micro. The most suitable factors of seed filling state during each state were analyzed. Three factors quadratic rotation orthogonal combination tests were carried out with the index of the stable time during seed adsorption, the resistance during seed removing stage and the local void ratio at the hole, with the test factors of the Curvature coefficient of seed guide groove curve of seed plate, the depth of seed guide groove, the slope angle of seed guide groove. The optimal parameter combination of seed guide groove of seed metering plate was determined by multiple regression analysis of test results and multi-objective optimization method. The results were given as follows: the curvature coefficient of seed guide groove curve was 0.265, the depth of the seed guide groove was 2.57mm, and the slope angle of seed guide groove was 15.33°. In order to verify the results of optimal design, the static tests were carried out on the bench of seed metering device, the indoor vibration environment simulation tests of the seed meter device were carried out according to the vibration signal of the seed meter collected from operating in the field. By comparing the optimized seed plate with original seed plate and the other two testing plates, the result showed that the optimized seed plate had a better performance at high speed and vibration conditions. The seed filling performance was more stable, and the miss rate was 1.26% when the operating speed was 14km/h, the main excitation frequency of random vibration was 9.5Hz, and the peak value of power spectral density was 0.428(m/s2)2/Hz.

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史嵩,劉虎,位國建,周紀(jì)磊,薦世春,張榮芳.基于DEM-CFD的驅(qū)導(dǎo)輔助充種氣吸式排種器優(yōu)化與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(5):54-66. SHI Song, LIU Hu, WEI Guojian, ZHOU Jilei, JIAN Shichun, ZHANG Rongfang. Optimization and Experiment of Pneumatic Seed Metering Device with Guided Assistant Filling Based on EDEM-CFD[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(5):54-66.

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  • 收稿日期:2020-01-19
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  • 在線發(fā)布日期: 2020-05-10
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