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玉米收獲機(jī)割臺(tái)砍劈式莖稈粉碎裝置設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0300103)


Design and Experiment of Device for Chopping Stalk of Header of Maize Harvester
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    摘要:

    在保證玉米秸稈粉碎長度合格率的前提下,為了增加莖稈的破碎程度、加快秸稈還田后的分解速率,基于玉米莖稈的力學(xué)特性,設(shè)計(jì)了一種可以安裝在玉米收獲機(jī)割臺(tái)下方的莖稈粉碎裝置。通過理論分析得到影響粉碎效果的作業(yè)參數(shù)和結(jié)構(gòu)參數(shù),選取莖稈粉碎裝置的刀軸轉(zhuǎn)速、安裝角、刀尖傾角為試驗(yàn)因素,以秸稈粉碎長度合格率和秸稈破碎率作為評(píng)價(jià)指標(biāo),進(jìn)行了單因素及二次正交旋轉(zhuǎn)組合試驗(yàn)。采用響應(yīng)曲面法對(duì)試驗(yàn)結(jié)果進(jìn)行分析,運(yùn)用Design-Expert軟件的多目標(biāo)優(yōu)化算法進(jìn)行參數(shù)優(yōu)化。結(jié)果表明:各因素對(duì)秸稈粉碎長度合格率的影響程度由大到小依次為:刀軸轉(zhuǎn)速、刀尖傾角、安裝角,各因素對(duì)秸稈破碎率的影響程度由大到小依次為:刀軸轉(zhuǎn)速、安裝角、刀尖傾角;該裝置最優(yōu)參數(shù)組合為:刀軸轉(zhuǎn)速1090r/min、安裝角41°、刀尖傾角83°。田間驗(yàn)證試驗(yàn)表明,秸稈粉碎長度合格率和秸稈破碎率分別達(dá)到90.21%和85.78%,遠(yuǎn)高于目前甩刀式莖稈粉碎裝置的作業(yè)效果。

    Abstract:

    During the maize harvest, to increase the percentage of qualified length of stalk chopped and degree of stalk breakage to accelerate the decomposition rate after the straw being returned to the field, the device for chopping stalk was designed based on the mechanical properties of maize stalks and would make it be installed under the header of maize harvester. The working parameters and structural parameters affecting the working performance were obtained through the theoretical analysis. The rotational speed of shaft of chopper, fixed angle and tip angle of the blades were selected as the experimental factors. The percentage of the qualified length of stalk chopped and the percentage of the stalk broken were used as evaluation indexes. The quadratic orthogonal rotational-combinational tests were conducted. The experimental data were analyzed by the response surface method, and the multi-objective optimization algorithm of Design-Expert software was used to optimize the parameters. The results showed that the rotational speed of shaft of chopper had the most significant effect on the percentage of qualified length of stalk chopped, and then the tip angle, finally the fixed angle, and the rotational speed of shaft of chopper had the most significant effect on the percentage of the stalk broken, and then the fixed angle, finally the tip angle. The optimized parameters of the device for chopping stalk were the rotational speed of shaft of chopper of 1090r/min, the fixed angle of 41°, and the tip angle of 83°. The stalk-chopping device was produced. The field tests were carried out. The percentage of the qualified length of stalk chopped and the percentage of the stalk broken were 90.21% and 85.78%, respectively. The performance of the device for chopping stalk in working was much higher than that of the current chopper device below the header of harvester.

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王立軍,張志恒,劉天華,王奕嬌,賈飛,姜佳旭.玉米收獲機(jī)割臺(tái)砍劈式莖稈粉碎裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(7):109-117. WANG Lijun, ZHANG Zhiheng, LIU Tianhua, WANG Yijiao, JIA Fei, JIANG Jiaxu. Design and Experiment of Device for Chopping Stalk of Header of Maize Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):109-117.

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  • 收稿日期:2019-11-15
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  • 在線發(fā)布日期: 2020-07-10
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