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在線近紅外飼料品質(zhì)監(jiān)測平臺設(shè)計與試驗
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國家重點研發(fā)計劃項目(2018YFD0500600)


Design and Experiment of Online Near-infrared Feed Quality Monitoring Platform
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    摘要:

    為實現(xiàn)在線近紅外技術(shù)在飼料生產(chǎn)線上的有效應(yīng)用,設(shè)計了一種針對非接觸式近紅外探頭的在線飼料監(jiān)測平臺,該平臺安裝于斗式提升機與旋轉(zhuǎn)分配器之間的下料溜管處,通過平臺內(nèi)部加入擋板結(jié)構(gòu)、形成集料空間,影響飼料顆粒的運動軌跡,降低料流速度,提高料流的均勻穩(wěn)定性。基于平臺的幾何結(jié)構(gòu)參數(shù)構(gòu)建了EDEM-Recurdyn耦合仿真模型,以在線近紅外飼料監(jiān)測平臺的方管長度、方管寬度、固定擋板角、固定擋板長度為試驗因素,以飼料顆粒在平臺內(nèi)的平均速度和變異系數(shù)為評價指標(biāo),進行了四因素三水平正交試驗。試驗和極差分析表明,方管寬度對飼料料流速度和均勻度特性的影響最顯著;平臺結(jié)構(gòu)參數(shù)的最優(yōu)方案為:方管長度850mm、方管寬度250mm、固定擋板角20°、固定擋板長度180mm,此時飼料顆粒的平均速度為0.87m/s,變異系數(shù)為5.32%。通過樣機試驗驗證了仿真優(yōu)化結(jié)果的有效性,該平臺可持續(xù)獲得滿足在線分析要求的近紅外光譜曲線。

    Abstract:

    In order to realize the effective application of online near-infrared technology in feed production line, an online monitoring platform for non-contact near-infrared probe was designed. The platform was installed at the delivery chute between the bucket elevator and the rotary distributor. The aggregate space formed by the baffle structure was added inside the platform to affect the trajectory of the feed particles, so as to reduce the speed of the feed flow and improve the uniform stability of the feed flow. The EDEM-Recurdyn coupling simulation model was constructed based on the geometric structure of the platform. Taking the length of square tube, width of square tube, fixed baffle angle, and length of fixed baffle as influencing factors, and the mean velocity and coefficient of variation of feed particles in the online nearinfrared monitoring platform as evaluation indicators, a four-factor and three-level orthogonal test was carried out. The range analysis results of orthogonal test showed that the width of the square tube had the most significant influence on the feed flow velocity and uniformity characteristics. The optimal scheme for the platform structure parameters could be obtained under the condition that the length of square tube was 850mm, width of square tube was 250mm, fixed baffle angle was 20°, and length of fixed baffle was 180mm. In this case, the mean velocity of feed particles was 0.87m/s and the coefficient of variation was 5.32%. The effectiveness of simulation optimization results was verified through prototype tests. The platform could continuously obtain near-infrared spectral curves meeting the requirements of online analysis.

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金楠,常楚晨,王紅英,陳媛媛,方鵬.在線近紅外飼料品質(zhì)監(jiān)測平臺設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(7):129-137. JIN Nan, CHANG Chuchen, WANG Hongying, CHEN Yuanyuan, FANG Peng. Design and Experiment of Online Near-infrared Feed Quality Monitoring Platform[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):129-137.

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  • 收稿日期:2020-05-11
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  • 在線發(fā)布日期: 2020-07-10
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