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Y型網式過濾器堵塞過程對有機肥濃度的響應研究
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楊凌示范區(qū)產學研用協(xié)同創(chuàng)新重大項目(2017XCY-09)、“十二五”國家科技支撐計劃項目(2015BAD22b01-02)和國家外國專家局“111”計劃項目(B12007)


Response of Process of Y-net Filter Clogging to Organic Fertilizer Concentration
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    摘要:

    為研究水肥一體化設備中用于過濾有機肥的Y型網式過濾器的堵塞規(guī)律,對Y型網式過濾器在初始流量500L/h、水源壓力117.6kPa下,設置25、30、40、50g/L共4種黃腐酸鉀有機肥肥液質量濃度,進行了過濾器堵塞試驗,分析了Y型網式過濾器的局部水頭損失與單個濾孔濾網清潔度(單個濾孔有效過水斷面面積與孔隙總面積比值)S/S0的關系,并利用XRD分析了過濾器內堵塞物質的成分。結果表明:肥液質量濃度對過濾器濾網清潔度影響顯著,建議肥液質量濃度不超過40g/L;過濾器局部水頭損失在S/S0減小到10%后才逐漸開始增大,過濾器局部水頭損失與濾網清潔度、肥液質量濃度有關,利用多項式擬合給出了過濾器濾網清潔度與肥液質量濃度、施肥持續(xù)時間的關系式及局部水頭損失與肥液質量濃度、濾網清潔度的關系式;濾網堵塞物質主要成分為硫酸鈣、草酸鈣。本研究結果可為水肥一體化設備中過濾器的選擇提供理論參考。

    Abstract:

    In order to study the blockage law of Y mesh filter used to filter organic fertilizer in water and fertilizer integrated equipment, the clogging test of Y type mesh filter was carried out at the initial flow rate of 500L/h and the water source pressure of 117.6kPa, and the concentration levels of four kinds of potassium fulvic acid organic fertilizer solution, 25g/L, 30g/L, 40g/L and 50g/L were set up. The relationship between the local head loss coefficient of Y type mesh filter and the effective cross section area of single filter, the proportion of single filter effective cross section area and total area S/S0 was analyzed, and the composition of blockage material in the filter was analyzed by XRD. The results showed that the concentration of fertilizer solution had a significant effect on the screen cleanness of the filter. It was suggested that when the concentration of fertilizer solution was not more than 40g/L;the flow rate of 4m head loss in the filter was decreased by 17%~20%. The local head loss of filter was increased gradually when the screen cleanness was reduced to 10%. Correlation analyses displayed the local head loss coefficient of filter was only related to S/S0 and independent of fertilizer concentration. Furthermore, the formula for calculating the local head loss coefficient of filter under potassium fulvic acid organic fertilizer was put forward by using multinomial fitting;filter-element blocking substances mainly included calcium sulfate and calcium oxalate. The research results can provide some theoretical reference for the selection of filter in water and fertilizer integrated machine.

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朱德蘭,王蓉,阮漢鋮. Y型網式過濾器堵塞過程對有機肥濃度的響應研究[J].農業(yè)機械學報,2020,51(7):332-337. ZHU Delan, WANG Rong, RUAN Hancheng. Response of Process of Y-net Filter Clogging to Organic Fertilizer Concentration[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):332-337.

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  • 收稿日期:2019-11-05
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  • 在線發(fā)布日期: 2020-07-10
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