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拖拉機(jī)防護(hù)裝置自動(dòng)靜載試驗(yàn)系統(tǒng)設(shè)計(jì)
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江蘇省農(nóng)機(jī)三新工程項(xiàng)目(NJ2017-08)


Design of Automatic Static Load Test System of Tractor Roll-over Protective Structures
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    摘要:

    針對(duì)拖拉機(jī)防護(hù)裝置靜態(tài)試驗(yàn)設(shè)備調(diào)節(jié)繁瑣、自動(dòng)化程度和作業(yè)效率低等問題,設(shè)計(jì)了拖拉機(jī)防護(hù)裝置自動(dòng)靜載試驗(yàn)系統(tǒng)。該試驗(yàn)系統(tǒng)由機(jī)械加載及輔助系統(tǒng)、液壓系統(tǒng)和測(cè)控系統(tǒng)等組成,采用一次性夾持固定拖拉機(jī)防護(hù)裝置,通過三維移動(dòng)加載立柱、壓垮橫梁以及手動(dòng)/遙控調(diào)節(jié)、自動(dòng)加載等方式,實(shí)現(xiàn)拖拉機(jī)防護(hù)裝置在不同工況下的靜載試驗(yàn)。利用該試驗(yàn)系統(tǒng)對(duì)WD1104型輪式拖拉機(jī)駕駛室進(jìn)行了水平縱向加載、側(cè)向加載和2次垂直壓垮試驗(yàn),試驗(yàn)結(jié)果表明,系統(tǒng)性能穩(wěn)定,縱向加載和側(cè)向加載下的能量控制誤差分別為0.55%、0.03%,垂直后壓垮和垂直前壓垮試驗(yàn)壓垮力控制誤差分別為0.63%、0.16%,滿足相關(guān)標(biāo)準(zhǔn)對(duì)試驗(yàn)設(shè)備的要求。

    Abstract:

    Aiming to solve the problem of the cumbersome adjustment of the static test equipment of tractor roll-over protective structures, high labor intensity, the low degree of automation and efficiency of operation, a static load test system for tractor roll-over protective structures which can greatly reduce labor force, improve automation level and increase the utilization of site was developed. Based on the modular design of the test system, it was composed of mechanical loading and auxiliary system, hydraulic power source system, data acquisition and processing system, control system, etc. The tractor roll-over protective structure was fixed by disposable clamping, and the static load test of the tractor roll-over protective structures under different working conditions was realized by moving the loading column in different spatial locations, pressing the beam, manual or remote adjustment and automatic loading and so on. The test system established the communication between the industrial computer and the PLC, it had a wide range of applications, and it can not only test the four-post and six-post cabs of agricultural machinery, but also test the folding and nonfolding safety frames. The horizontal longitudinal, lateral and two times vertical pressure tests of WD1104 wheeled tractor safety cab were carried out by using the test system. The results showed that the performance of the system was stable, the energy control error under longitudinal loading and lateral loading was 0.55% and 0.03%, the crushing force control error of vertical rear crushing and vertical front crushing tests was 0.63% and 0.16%, respectively. Therefore, the static load test system can meet the requirements of the relevant standards for test equipment.

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劉德營(yíng),李和清,卞兆娟,閆一哲,張華希,於海明.拖拉機(jī)防護(hù)裝置自動(dòng)靜載試驗(yàn)系統(tǒng)設(shè)計(jì)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(7):406-412. LIU Deying, LI Heqing, BIAN Zhaojuan, YAN Yizhe, ZHANG Huaxi, YU Haiming. Design of Automatic Static Load Test System of Tractor Roll-over Protective Structures[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):406-412.

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  • 收稿日期:2019-11-11
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  • 在線發(fā)布日期: 2020-07-10
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