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預(yù)切種甘蔗勺鏈?zhǔn)脚欧N器設(shè)計與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51975265、31960366)、國家重點(diǎn)研發(fā)計劃項(xiàng)目(2017YFD0700600-2017YFD0700604)、云南省重大科技專項(xiàng)(2016ZF001、2017ZF001、2018ZC001-3、2018ZC001-4、2018ZC001-5)和云南省高校工程研究中心建設(shè)計劃項(xiàng)目


Design and Test of Pre-cutting and Spoon Seed-metering Device for Sugarcane
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    摘要:

    針對目前預(yù)切種式甘蔗排種器普遍存在充種效果差、合格指數(shù)低等問題,設(shè)計了一種預(yù)切種甘蔗勺鏈?zhǔn)脚欧N器?;谧钏俳稻€理論分析和待充蔗種的充種狀態(tài)分析,闡明了最速降線可提高充種性能的原理;利用EDEM軟件進(jìn)行了單因素仿真試驗(yàn),分析了不同種勺傾角和種勺數(shù)量對充種性能的影響。仿真結(jié)果表明,當(dāng)種勺傾角為30°、種勺數(shù)量為15個時,充種性能較好;通過臺架單因素試驗(yàn),對種層高度調(diào)節(jié)裝置和隔離板傾角進(jìn)行了分析,為充種過程提供了有利條件。以作業(yè)速度、排種器傾角、種層高度為試驗(yàn)因素,以合格指數(shù)、漏充指數(shù)、重充指數(shù)為試驗(yàn)指標(biāo),進(jìn)行二次回歸旋轉(zhuǎn)正交組合試驗(yàn),分析了各試驗(yàn)因素交互作用對合格指數(shù)的影響。結(jié)果表明,當(dāng)種層高度為360mm、作業(yè)速度為1.45~2.37km/h、排種器傾角為9.53°~15.15°時,排種器平均合格指數(shù)為95.33%,平均漏充指數(shù)和平均重充指數(shù)分別為3.11%、1.56%,滿足甘蔗種植要求。

    Abstract:

    In order to solve the problem of low degree of precutting sugarcane planting machine in China and the problems such as the difficulty of fillingseed process, the serious missed seeds and the easy damage of seeds caused by the poor adaptability of sugarcane seed to seedmetering device with seed spoon, a kind of design and test of precutting and spoon seedmetering device for sugarcane was designed. The elaboration on the operating principle of the role of seed spoon, downhill line improving the performance of type seedmetering device with seed spoon angle in every part of fillingseed was made, which through theoretical design and dynamic analysis of the structure of the seed spoon, using the steepest descent line and the inclination angle of the seed spoon to increase the filling speed of the seed spoon and improve the filling performance of the seed metering device. The basic parameters of seed spoon were obtained through the calculation of the kinematic analysis of theoretical calculation and fillingseed process in accordance with the physical characteristics within the seed itself. And through the analysis of the seeds of stress state and motion state in the course fillingseed, the basic parameters of seed metering device were obtained. To be specific, the single factor test was conducted through the EDEM discrete element simulation analysis, and the basic parameters of seed metering device were further ascertained by analyzing the influence of different structural parameters to fillingseed. Then the quadratic regression orthogonal rotation combination test was done, which was based on the single factor test. The quadratic regression orthogonal rotation combination test rotation rate of operating speed, seed metering device dip angle and seeds height were taken as the test factors, and the qualifiedseeding index, the multipleseeding index and the missseeding index were taken as the test index, the influence of the interaction of each test factor on the qualification rate was analyzed. After optimizing the test parameters, the qualification rate of the seedmetering device was 95.33%, the missseeding index and the multipleseeding index were 3.11% and 1.56%, the best parameter combination was the seeds height of 360mm, the operating speed of 1.45~2.37km/h, the seed metering device dip angle of 9.53°~15.15°, the relative error between the test verification result and the simulation optimization result matched. The results showed that the precutting and spoon seedmetering device for sugarcane could fully meet the sugarcane requirements of planting.

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蘇微,洪方偉,賴慶輝,賈廣鑫,陳子威.預(yù)切種甘蔗勺鏈?zhǔn)脚欧N器設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(10):88-97. SU Wei, HONG Fangwei, LAI Qinghui, JIA Guangxin, CHEN Ziwei. Design and Test of Pre-cutting and Spoon Seed-metering Device for Sugarcane[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):88-97.

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  • 收稿日期:2020-06-28
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  • 在線發(fā)布日期: 2020-10-10
  • 出版日期: 2020-10-10