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水稻缽苗育苗穴盤分離套盤機(jī)設(shè)計與試驗
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浙江省重點(diǎn)研發(fā)計劃項目(2018C02046)、國家自然科學(xué)基金項目(31971798)、浙江省151人才培養(yǎng)計劃項目和浙江省高校中青年學(xué)科帶頭人培養(yǎng)項目


Design and Experiment of Tray Separating and Embedding Machine for Rice Pot Seedlings
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    摘要:

    采用工廠化育苗技術(shù)進(jìn)行水稻缽苗育苗時,一般由人工將普通吸塑軟穴盤分離然后套入硬托盤后再用于播種,增加了生產(chǎn)成本且勞動強(qiáng)度大。為減少人工成本、降低勞動強(qiáng)度,提高工廠育苗作業(yè)自動化,設(shè)計了一種適用于工廠化播種流水線的自動分離套盤機(jī)。利用真空吸盤吸附倒扣堆疊的軟穴盤外側(cè)壁后提升分離,再用翻轉(zhuǎn)機(jī)構(gòu)將分離出的軟穴盤翻轉(zhuǎn)180°到達(dá)套盤工位,套盤裝置中的夾爪機(jī)構(gòu)夾持軟穴盤套入硬托盤中完成套盤作業(yè)。采用有限元分析軟件ANSYS對軟穴盤變形量進(jìn)行分析,采用三維建模軟件SolidWorks進(jìn)行整機(jī)三維結(jié)構(gòu)設(shè)計,設(shè)計了使用8個直徑6mm的風(fēng)琴型真空吸盤吸附軟穴盤作業(yè)的真空回路系統(tǒng),并試制了樣機(jī),對不同工況下的軟穴盤進(jìn)行了分離套盤試驗。樣機(jī)試驗結(jié)果表明,對14×29孔穴規(guī)格潔凈軟穴盤的分離套盤成功率為97%,穴盤表面粘附有水珠或泥土?xí)r分離套盤成功率均為98%,分離套盤效率為435盤/h,滿足工廠化育苗播種流水線的工作要求,可為提高工廠化水稻缽苗育苗的自動化程度提供參考。

    Abstract:

    In the nursery factory for rice potseedlings, the soft plastic potseedling tray is embedded into a hard tray manually which increased the cost and the labor intensity. In order to improve the automation level of rice pot seedling nursery factory, an automatic soft tray separating and embedding machine was designed, which can be integrated with the rice seeding pipeline to reduce the cost and improve the efficiency. The automatic soft tray separating and embedding machine mainly consisted of tray separating section and tray embedding section. The separating section included the vacuum clamping mechanism and tray lifting mechanism;the embedding section included the tray turnover mechanism, embedding mechanism and conveying mechanism. According to the pulling force test for separating soft tray, the peak tensile force was varied in the range of 0.807~2.030N. The vacuum suckers were used to separate the plastic soft trays that were stacked upside down. Then the type and amount of the vacuum suckers was determined. The catching points were set at the outer wall of the holes on the edge of the tray which had enough space for the suckers. By analyzing the overall force applied to the tray, the minimum air pressure for separating the tray was calculated to be 57.924kPa. After the tray was separated, it was turned 180°by the tray turnover mechanism and sent to the tray embedding section. A hard tray was conveyed and stopped at a fixed position by the conveying mechanism.Then the tray embedding mechanism clamped the tray and moved downward to place the soft tray into the hard tray. The kinematic analysis of the separation mechanism was carried out. The open width variation of the clamping mechanism was determined, so that the time required for the clamping mechanism to clamp the tray can be calculated. The minimum separation height of 20.47mm was determined based on the tray deformation analysis by ANSYS, the height of the tray and the gap between the trays. According to the design requirements of the overall machine, the control scheme of the system was designed, including the control of the solenoid valve in the air pressure loop and the control of the motor in the mechanism. The overall machine was modeled by using SolidWorks. Based on the machine model, the prototype was manufactured, and the experiments of separating and embedding tray were carried out. 220V single-phase alternative current was used to power the air compressor and the prototype respectively. The pressure regulating valve of the main pneumatic circuit was set to be 0.45MPa. The experiments were conducted on 14×29 hole trays with clean surface and some water and soil adhered on the surface respectively. The results showed that by using eight 6mm vacuum suckers, the success rate of separating and embedding 14×29 hole clean seedling tray was 97%. In the case of water and soil adhered on the surface of the tray, the success rate of separating and embedding 14×29 hole seedling tray was 98%. The machine efficiency was 435 trays/h, which could meet the working requirements of the factory seeding line.

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孫澤強(qiáng),杜小強(qiáng),李月嬋,丁坤,俞亞新,陳建能.水稻缽苗育苗穴盤分離套盤機(jī)設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(s1):85-92,101. SUN Zeqiang, DU Xiaoqiang, LI Yuechan, DING Kun, YU Yaxin, CHEN Jianneng. Design and Experiment of Tray Separating and Embedding Machine for Rice Pot Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):85-92,101.

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  • 收稿日期:2020-08-01
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  • 在線發(fā)布日期: 2020-11-10
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