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水田機械式強制排肥裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD0700701)和公益性行業(yè)(農(nóng)業(yè))科研專項(201303103)


Design and Experiment of Mechanical Forced Fertilizing Device for Paddy Field
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    摘要:

    目前水田機械施肥均勻性差,且作業(yè)時在施肥開溝器末端容易出現(xiàn)肥料粘結(jié)、架空、堵塞開溝器等現(xiàn)象。針對以上問題,本文設(shè)計了一種水田機械式強制排肥裝置,并對其關(guān)鍵部件進行了結(jié)構(gòu)設(shè)計及性能試驗。將水田機械式強制排肥部件的工作過程分為3個階段,通過運動學(xué)和動力學(xué)研究方法分析了各工作階段肥料在螺旋強制排肥部件內(nèi)的狀態(tài),以及影響排肥部件工作性能的關(guān)鍵因素,對螺旋強制排肥部件的直徑、轉(zhuǎn)速、螺距3個因素進行了設(shè)計計算。以排肥均勻性變異系數(shù)為響應(yīng)指標(biāo),進行了螺旋強制排肥部件的單因素臺架試驗,通過對最小顯著性差異進行統(tǒng)計分析,確定了各因素的取值范圍;安排了二次正交旋轉(zhuǎn)組合試驗,并對試驗結(jié)果進行了方差分析和響應(yīng)面分析,確定了影響排肥性能指標(biāo)因素的影響由大到小為轉(zhuǎn)速、螺距、直徑,建立了排肥性能指標(biāo)與各因素之間的回歸方程,運用Design-Expert軟件對試驗因素優(yōu)化求解,確定了較優(yōu)工作參數(shù)組合為螺旋輸送器轉(zhuǎn)速120.09r/min、直徑23.90mm、螺距21.54mm,此時施肥裝置臺架試驗的排肥均勻性變異系數(shù)為7.18%。將所設(shè)計的強制排肥部件分別安裝在水稻插秧機及水稻氣力式施肥播種機上,進行了田間驗證試驗,試驗結(jié)果表明,機械式強制螺旋排肥裝置工作穩(wěn)定、堵塞率低,水田防堵塞效果優(yōu)于無該部件的施肥機械。

    Abstract:

    The technology of deep mechanical fertilization in paddy field has been developed rapidly as the research and development of special fertilizer for paddy field mechanical fertilization was mature. But the uniformity of mechanical fertilization in paddy field was poor at present, some phenomenon was still exist such as fertilizer bonding, overhead, ditcher blocked during the operating at the end of the furrow opener. In view of the current problems, a mechanical forced fertilizer discharging device adopted with the principle of screw auger forced transportation for paddy field was innovatively designed, and structural design and performance test of key components combined with the agronomic characteristics of paddy field mechanical fertilizer application were carried out. The working process of the forced fertilizer component was divided into three stages. The status of fertilizers in the spiral forced fertilizer discharging device and the key factors affecting the working performance of the device were analyzed by kinematics and dynamics, three factors of auger diameter, auger speed and auger pitch of forced fertilizer discharging parts were designed and calculated. The auger diameter, auger speed and auger pitch were taken as the test factors, and the variation coefficient of fertilizer uniformity was taken as the response index, and single factor bench test was carried out to determine the value range of each factor. The order of the primary and secondary factors affecting fertilizer discharge performance was determined as follows: screw auger speed, auger pitch and auger diameter by variance analysis, and response surface analysis were carried out on the test results which analyzed by quadratic orthogonal rotation combination test. By using Design-Expert software, the optimal working parameter combination was determined as follows: auger speed was 120.09r/min, auger diameter was 23.90mm, and auger pitch was 21.54mm, at this time, the variation coefficient of fertilizer uniformity in the bench test was 7.18%. A field verification test was carried out by installing the designed compulsory fertilizer discharging device on the paddy field machinery. The results showed that the mechanical compulsory screw fertilizer discharging device worked steadily and had a low plugging rate, the anti-blocking effect was better than that of the fertilizer machine without this part.

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位國建,祁兵,焦偉,史嵩,薦世春.水田機械式強制排肥裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2020,51(s1):154-164. WEI Guojian, QI Bing, JIAO Wei, SHI Song, JIAN Shichun. Design and Experiment of Mechanical Forced Fertilizing Device for Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):154-164.

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  • 收稿日期:2020-08-01
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  • 在線發(fā)布日期: 2020-11-10
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