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花生聯(lián)合收獲機秧蔓夾持輸送系統(tǒng)載荷譜編制
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山東省自然科學基金項目(ZR2017MEE058)


Load Spectrum Compiling of Peanut Combine Harvester’s Seedling Clamping and Conveying System
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    摘要:

    花生聯(lián)合收獲機夾持輸送系統(tǒng)存在經(jīng)常堵塞問題,對其液壓系統(tǒng)的工作載荷進行研究極為關鍵。為得到反映花生秧蔓夾持輸送系統(tǒng)的典型作業(yè)載荷譜,根據(jù)多次田間試驗結果,選取花生秧蔓夾持輸送系統(tǒng)液壓馬達輸出軸轉速為310、360、410r/min時的工況,進行系統(tǒng)液壓馬達田間作業(yè)載荷測試試驗。針對大量的測試數(shù)據(jù),采用轉折點提取方式將載荷數(shù)據(jù)壓縮至原來的1/50左右;隨后利用雨流計數(shù)將時域內(nèi)的載荷轉換為雨流域內(nèi)的均值、幅值載荷;再根據(jù)極大似然參數(shù)估計法分別對均值、幅值載荷數(shù)據(jù)進行統(tǒng)計分析。基于擬合檢驗結果分析得到,當花生秧蔓夾持輸送系統(tǒng)液壓馬達輸出軸轉速為410r/min時,系統(tǒng)壓力載荷均值和幅值分別滿足分布均值為7.28、標準差為0.81的正態(tài)分布以及閾值為0.32、尺度參數(shù)為0.30、形狀參數(shù)為0.90的三參數(shù)威布爾分布要求,可作為系統(tǒng)載荷譜編制的典型田間作業(yè)工況。由于室內(nèi)臺架試驗以及花生秧蔓夾持輸送系統(tǒng)機械零部件測試及產(chǎn)品結構優(yōu)化設計的需要,將系統(tǒng)液壓馬達的壓力信號轉換為扭矩信號。根據(jù)均值、幅值的獨立性,建立典型作業(yè)工況載荷的聯(lián)合概率密度函數(shù),采用載荷外推法得到液壓馬達輸出軸扭矩的二維載荷譜,同時,結合實際試驗加載的需求,進行二維載荷譜的降維操作,根據(jù)變均值法得到一維扭矩程序譜。

    Abstract:

    The blockage problem often occurs in the clamping and conveying system of the peanut combine harvester, and it is extremely critical to do research on the working load of its hydraulic system. The working loads of the hydraulic motor of the driving system of the clamping and transportation of peanut seedlings were measured to obtain the typical load spectrum. According to the motor analysis of a large amount of test pressure data, three rational speeds of the output shaft, respectively, 310r/min, 360r/min and 410r/min were chosen. For a large number of the test data, the turning point extraction method was used to compress the load data to about 1/50 of the original. Then the load in the time domain can be transformed into range and mean load in the rainflow domain through the rainfllow counting method. And the maximum likelihood parameter estimation method was employed during the statistical analysis. The rotational speed of motor of 410r/min was determined as the typical working condition of the system according to the fitting test result. Because the mean and range load of the system pressure met the requirements of a normal distribution with a mean of 7.28, a standard deviation of 0.81, and a three-parameter Weibull distribution with a threshold of 0.32, a scale parameter of 0.30, and a shape parameter of 0.90. Due to the requirements of indoor bench test, mechanical parts testing of peanut seedling spreading conveyor system and the structure optimization design, the pressure signal of the system hydraulic motor was converted into torque signal. Then, the joint probability density function of the mean and range load was established based on the independence of mean and range. And on this basis, the two dimensional torque spectrum of the hydraulic motor output shaft was obtained by the load extrapolation method. Finally, combined with the actual test loading requirements, dimensionality reduction operation was performed on the two-dimensional load spectrum. And the one-dimensional program spectrum was transformed from the two-dimensional according to the variable mean method for the convenience of actual load test. The application of statistical analysis method of compiling of one-dimensional program would realize the reproduction of field operation load and provide a reliable data foundation for the bench test for indoor mechanical parts of peanut combine harvester.

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翟新婷,陳明東.花生聯(lián)合收獲機秧蔓夾持輸送系統(tǒng)載荷譜編制[J].農(nóng)業(yè)機械學報,2020,51(s1):261-266,363. ZHAI Xinting, CHEN Mingdong. Load Spectrum Compiling of Peanut Combine Harvester’s Seedling Clamping and Conveying System[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):261-266,363.

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  • 收稿日期:2020-08-02
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  • 在線發(fā)布日期: 2020-11-10
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