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拖拉機(jī)姿控飛輪防側(cè)翻系統(tǒng)卸載能量回收試驗研究
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國家自然科學(xué)基金項目(51805535)


Energy Harvesting Module Design for Flywheel-based Tractor Anti-rollover System
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    摘要:

    拖拉機(jī)側(cè)翻事故是農(nóng)業(yè)生產(chǎn)過程中最嚴(yán)峻的安全問題之一,現(xiàn)有主、被動安全手段均未能從根本上解決該問題。在前期利用飛輪—電機(jī)加速旋轉(zhuǎn)時產(chǎn)生的反向力矩進(jìn)行姿態(tài)調(diào)節(jié)實現(xiàn)失穩(wěn)態(tài)拖拉機(jī)姿態(tài)回穩(wěn)的基礎(chǔ)上,為進(jìn)一步避免姿控飛輪卸載過程造成能量浪費,本文基于1∶16比例模型試驗平臺設(shè)計搭建了飛輪卸載能量回收電路,并通過模型試驗對其回收效果進(jìn)行了驗證。試驗結(jié)果表明,當(dāng)模型拖拉機(jī)以0.2m/s速度行駛于路面不平度較高的G級、H級路面出現(xiàn)側(cè)翻趨勢并實現(xiàn)姿態(tài)回穩(wěn)時,整機(jī)側(cè)向姿態(tài)角降至10°后能量回收系統(tǒng)可介入工作,此時回收電壓出現(xiàn)峰值0.97V(H-B軌跡),隨后其數(shù)值變化趨勢與姿控飛輪轉(zhuǎn)速的降低趨勢相似,直至飛輪卸載完成后回收電壓歸零。試驗過程中,飛輪—電機(jī)系統(tǒng)在對不同的整機(jī)側(cè)翻趨勢做出響應(yīng)時,能量回收系統(tǒng)完成的電量回收不同,但均完成了對飛輪卸載能量的部分回收,提高了整機(jī)能源的利用效率。

    Abstract:

    Tractor rollover is one of the most serious safety problems in the process of agricultural mechanization, which has not yet been essentially solved by current technical means. In previous study, an external flywheel-based stability control system was designed to realize attitude stabilization of an unstable tractor, basing on the principle that an accelerating flywheel can generate a reverse torque. To avoid energy waste during the unloading process of the decelerating flywheel after active attitude control, an energy harvesting circuit was proposed and tested on the 1∶16 scaled model test platform. The testing results showed that the energy harvesting system effectively worked when the roll angle of the tractor was reduced to 10°. Correspondingly, the peak value of the harvesting voltage rised to 0.97V (H-B trajectory) when the model tractor traveled at 0.2m/s on the G-class and H-class roads. Similarly, the voltage responded to decrease to zero as the flywheel decelerated after the active attitude control of the tractor was accomplished. In all the tests, the system proved the ability of harvesting electric energy, which improved the energy utilization efficiency of the tractor attitude control system. The approach and the results of this work may help theoretical fundamentals for optimization of the energy efficiency in a flywheel-based tractor active stability control system.

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秦嘉浩,宋戰(zhàn)勝,劉海帆,何志祝,李臻,朱忠祥.拖拉機(jī)姿控飛輪防側(cè)翻系統(tǒng)卸載能量回收試驗研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2020,51(s1):564-567,575. QIN Jiahao, SONG Zhansheng, LIU Haifan, HE Zhizhu, LI Zhen, ZHU Zhongxiang. Energy Harvesting Module Design for Flywheel-based Tractor Anti-rollover System[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):564-567,575.

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  • 收稿日期:2020-08-06
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  • 在線發(fā)布日期: 2020-11-10
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