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基于離散元的菠菜收獲機(jī)根切鏟優(yōu)化設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51675317)和國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0701103-3)


Optimal Design of Spinach Root-cutting Shovel Based on Discrete Element Method
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    摘要:

    針對菠菜收獲過程中收獲散亂、根切阻力大等問題,從根土復(fù)合體特性著手,分析收獲過程中菠菜根、土壤與根切鏟之間的互作關(guān)系,以優(yōu)化根系聚攏、減少土壤雍堵和降低鏟切阻力,提高菠菜切根效率。設(shè)計(jì)了一種兼具切根與根系聚攏功能的新型根切鏟,建立了根切受力模型,對鏟刀的關(guān)鍵參數(shù)進(jìn)行計(jì)算優(yōu)化,確定了鏟刀滑切角為60°,刃口角為45°;測定了菠菜根的生物力學(xué)特性,建立菠菜根柔性體離散元模型,并基于顆粒接觸力學(xué)模型的本構(gòu)方程計(jì)算出菠菜根的粘結(jié)參數(shù),結(jié)合土壤模型建立菠菜根土復(fù)合體,并對各項(xiàng)參數(shù)進(jìn)行標(biāo)定;構(gòu)建了根切鏟與根土復(fù)合體的鏟切過程仿真,明晰根切鏟的工作機(jī)理,確定影響切根與根系聚攏性能的主要參數(shù)。利用響應(yīng)面法對根切鏟各項(xiàng)參數(shù)進(jìn)行優(yōu)化,確定根切鏟的最優(yōu)設(shè)計(jì)參數(shù)為:鏟翼角76°、鏟翼長度占比57%、鏟槽面積占比40%。田間根切試驗(yàn)表明:根切合格率均值為93.8%,采收率均值為87.2%。本研究可為菠菜收獲機(jī)根切機(jī)構(gòu)的研制提供理論指導(dǎo)。

    Abstract:

    In order to settle the problems of loose spinach harvesting and large rootcutting resistance, starting from the characteristics of rootsoil composite, the interaction between spinach roots, soil and rootcutting shovel in the harvest process was analyzed to optimize root gathering, reduce soil clogging, reduce shovel cutting resistance, and improve spinach root cutting efficiency. Firstly, a new type of rootcutting shovel with both rootcutting and rootgathering functions was designed. A rootcutting force model was established to calculate and optimize the key parameters of the blade. The blade cutting angle was determined as 60°, and the blade angle was 45°; the biomechanical properties of spinach roots were measured, a discrete element model of spinach roots with flexible body was established, and the bonding parameters of spinach roots were calculated based on the constitutive equation of the particle contact model. The spinach rootsoil composite was established in combination with the soil model and the parameters of that were calibrated. A cutting simulation process of the rootsoil composite with rootcutting shovel was built to clarify the working mechanism of the rootcutting shovel, and the main parameters that affected the performance of rootcutting and rootgathering were determined. The response surface simulation design was used to optimize the parameters of the rootcutting shovel. The optimal design parameters of the rootcutting shovel were determined as follows: blade angle was 76°, blade length ratio was 57%, and shove groove area ratio was 40%. Field spinach harvesting test showed that the rootcutting average rate was 93.8%, and the harvesting average rate was 87.2%. This research can provide theoretical guidance for the development of spinach harvester. 

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苑進(jìn),李金光,鄒亮亮,劉雪美.基于離散元的菠菜收獲機(jī)根切鏟優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(s2):85-98. YUAN Jin, LI Jinguang, ZOU Liangliang, LIU Xuemei. Optimal Design of Spinach Root-cutting Shovel Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):85-98.

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  • 收稿日期:2020-08-05
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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