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關(guān)節(jié)軸承配副表面CrDLC和WDLC薄膜摩擦學(xué)性能研究
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國(guó)家“十三五”科技攻關(guān)項(xiàng)目(JPPT-2017-142)


Tribological Properties of CrDLC and WDLC Films on Pairs Surface of Spherical Plain Bearing
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    摘要:

    為滿足大載荷直升機(jī)技術(shù)指標(biāo)需求,使其旋翼系統(tǒng)配套的關(guān)節(jié)軸承在高承載能力同時(shí),在復(fù)雜作業(yè)環(huán)境下具有更好的抗磨降磨能力,提升軸承的壽命性能指標(biāo)。以大載荷直升機(jī)旋翼系統(tǒng)使用的某型號(hào)自潤(rùn)滑關(guān)節(jié)軸承為研究對(duì)象,在9Cr18關(guān)節(jié)軸承內(nèi)圈基材表面通過(guò)非平衡磁控濺射分別制備CrDLC和WDLC 2種薄膜,分別利用掃描電鏡、三維形貌儀、往復(fù)式球-盤摩擦磨損試驗(yàn)機(jī)和低速重載壓擺摩擦磨損試驗(yàn)機(jī)等,對(duì)2種改性薄膜試樣的微觀結(jié)構(gòu)、摩擦磨損性能以及磨痕形貌等進(jìn)行測(cè)試試驗(yàn)。研究結(jié)果表明:在球-盤摩擦試驗(yàn)階段初期,2種薄膜的摩擦因數(shù)都呈逐漸增大的趨勢(shì),隨著摩擦過(guò)程的進(jìn)行,摩擦因數(shù)均趨于穩(wěn)定且一直保持在一定的范圍內(nèi)波動(dòng);相對(duì)于9Cr18-CrDLC試樣,9Cr18-WDLC試樣的摩擦因數(shù)穩(wěn)定時(shí)間短,整體摩擦過(guò)程比較平穩(wěn),摩擦因數(shù)相對(duì)較低,表現(xiàn)出較好的摩擦性能;9Cr18-WDLC涂層與自潤(rùn)滑襯墊對(duì)磨過(guò)程相對(duì)平穩(wěn),摩擦因數(shù)在一定小范圍波動(dòng),整體磨痕較淺,整體磨損體積較小,表現(xiàn)出較好的抗磨性。通過(guò)摩擦學(xué)性能分析可知,對(duì)于基材為9Cr18材料,選用WDLC薄膜,具有較好綜合抗磨減磨性能。

    Abstract:

    Aiming to meet the technical requirements of largeload helicopter, the spherical plain bearing of its rotor system has better antiwear capability, wearreduction and high bearing capacity in the complex working environment, so as to improve the life performance index of the bearing. A selflubricating spherical plain bearing used in the rotor system of a new type helicopter with large load was studied. CrDLC and WDLC film coating, were prepared on the surface of 9Cr18 inner ring substrates of spherical plain bearing by unbalanced magnetron sputtering. The microstructure, friction and wear properties and wear scar morphology of two kinds of thin film coatings were tested and analyzed by scanning electron microscopy, threedimensional topography, balldisk friction and wear tester and low speed heavy load friction and wear tester. The results showed that the friction coefficients of the two film coatings were increased gradually at the beginning of the friction stage. With the progress of the friction process, the friction coefficients tended to be stable and kept fluctuating in a certain range. Compared with 9Cr18-CrDLC specimens, 9Cr18-WDLC specimens had shorter stability time of friction coefficient, more stable overall friction process and lower friction coefficient, showing better friction performance. Compared with 9Cr18-CrDLC specimens, the wear process of 9Cr18-WDLC coating and selflubricating liner was relatively stable, the friction coefficient fluctuated in a small range, the overall wear scar was shallow, the overall wear volume was small, showing good wear resistance. The tribological properties showed that WDLC film coating had better wear resistance and antiwear properties for 9Cr18 substrate material. 

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牛榮軍,汪靜靜,詹華,張程,熊美,汪瑞軍.關(guān)節(jié)軸承配副表面CrDLC和WDLC薄膜摩擦學(xué)性能研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2020,51(s2):603-610. NIU Rongjun, WANG Jingjing, ZHAN Hua, ZHANG Cheng, XIONG Mei, WANG Ruijun. Tribological Properties of CrDLC and WDLC Films on Pairs Surface of Spherical Plain Bearing[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):603-610.

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  • 收稿日期:2020-08-05
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  • 在線發(fā)布日期: 2020-12-10
  • 出版日期: 2020-12-10
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