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基于田間實(shí)測載荷的拖拉機(jī)轉(zhuǎn)向驅(qū)動橋殼疲勞壽命分析
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700301)


Fatigue Life Analysis of Tractor Steering Drive Axle Housing Based on Field Measured Loads
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    摘要:

    針對拖拉機(jī)作業(yè)過程中承載幅值大、隨機(jī)非對稱的特點(diǎn),綜合考慮應(yīng)力集中、尺寸效應(yīng)、表面質(zhì)量和載荷特性等因素對疲勞壽命的影響,從相對應(yīng)力梯度、疲勞損傷區(qū)域和實(shí)測載荷應(yīng)力比3方面對傳統(tǒng)應(yīng)力場強(qiáng)法進(jìn)行優(yōu)化,獲取修正S-N曲線,結(jié)合拖拉機(jī)田間作業(yè)的實(shí)測載荷數(shù)據(jù),分析某88kW拖拉機(jī)轉(zhuǎn)向驅(qū)動橋殼的疲勞壽命,并與傳統(tǒng)應(yīng)力場強(qiáng)法的預(yù)測結(jié)果進(jìn)行對比。結(jié)果表明,相比于傳統(tǒng)方法的預(yù)測結(jié)果(31860h),優(yōu)化后的應(yīng)力場強(qiáng)法的預(yù)測結(jié)果(25467h)更接近實(shí)際工作壽命(24000h)。本研究可為農(nóng)機(jī)裝備關(guān)鍵零部件的疲勞壽命預(yù)測提供分析方法。

    Abstract:

    When a tractor is working in the field, its key components are usually subjected to harsh geographical environment and weather conditions, moreover, the complex and variable loads, these make the key components of the tractor prone to fatigue failure. In order to accurately predict the fatigue life of large-horsepower tractors and provide theoretical basis for the design of key components of tractors, the stress field intensity method was adopted to analyze the fatigue life of steering drive axle housing of an 88kW tractor. The fatiguelife influencing factors, including stress concentration, size effect, surface quality and load characteristics were considered to optimize the traditional stress field intensity method. Traditional stress field intensity method was optimized from three aspects, i.e. the relative stress gradient, the fatigue damage area, and the measured load stress ratio, in order to obtain the modified S-N curve. The modified S-N curve was combined with the field measured load data to perform the fatigue life analysis of the steering drive axle housing, followed by comparing the prediction results of the optimizing stress field intensity method with the traditional method. The fatigue life of the dangerous point predicted by the optimizing method was 25467h,while the fatigue life obtained from the traditional method was 31860h. The comparison results showed that the optimized stress field intensity method was more accurate, since the perdition result was closer to the actual working life (24000h). The research result provided a more practical method for predicting the fatigue life of the key components of agricultural machinery equipment.

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趙雪彥,張青岳,溫昌凱,尹宜勇,宋正河.基于田間實(shí)測載荷的拖拉機(jī)轉(zhuǎn)向驅(qū)動橋殼疲勞壽命分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(3):373-381. ZHAO Xueyan, ZHANG Qingyue, WEN Changkai, YIN Yiyong, SONG Zhenghe. Fatigue Life Analysis of Tractor Steering Drive Axle Housing Based on Field Measured Loads[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(3):373-381.

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  • 收稿日期:2020-06-10
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  • 在線發(fā)布日期: 2021-03-10
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