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隨動(dòng)式殘膜回收機(jī)起膜撿拾機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)
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兵團(tuán)重大科技項(xiàng)目(2018AA001/02)和自治區(qū)研究生科研創(chuàng)新項(xiàng)目(XJ2019G119)


Design and Experiment on Collecting and Removing Device for Profile Modeling Residual Plastic Film Collector
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    摘要:

    針對(duì)隨動(dòng)式殘膜回收機(jī)在撿拾地膜過程中存在的雜質(zhì)壅堵問題,設(shè)計(jì)了一種新型起膜撿拾機(jī)構(gòu)。通過分析機(jī)構(gòu)起膜過程,確定了起膜輪輪刺高度、起膜輪排列間距等主要結(jié)構(gòu)參數(shù),通過分析機(jī)構(gòu)拾膜過程,確定了機(jī)具行進(jìn)速度和起膜輪轉(zhuǎn)速等工作參數(shù)。以起膜輪轉(zhuǎn)速、機(jī)具行進(jìn)速度和起膜輪間距為試驗(yàn)因素,以起膜率、排雜率為響應(yīng)值,利用Design-Expert 8.0.5軟件進(jìn)行回歸分析和響應(yīng)面分析,得出各因素對(duì)起膜率和排雜率的影響順序由大到小均為:起膜輪轉(zhuǎn)速、機(jī)具行進(jìn)速度、起膜輪間距,并分別建立了起膜率、排雜率與起膜輪轉(zhuǎn)速、機(jī)具行進(jìn)速度、起膜輪間距的三元二次回歸模型。采用非線性優(yōu)化計(jì)算方法進(jìn)行優(yōu)化計(jì)算,結(jié)果表明:當(dāng)起膜輪轉(zhuǎn)速為26.2r/min、機(jī)具行進(jìn)速度為1.23m/s、起膜輪間距為139.95mm時(shí),起膜率理論值為91.49%,排雜率理論值為92.92%。在起膜撿拾機(jī)構(gòu)參數(shù)最優(yōu)組合下的田間試驗(yàn)表明,起膜率均值為90.45%,排雜率均值為91.30%。

    Abstract:

    It is well known that mulch technology can effectively improve crop yield, but residual mulch will also damage soil structure and cause agricultural pollution. At present, China has developed a variety of residual film recycling machine to solve this problem. Aiming at the problem of impurities congestion in the process of picking up plastic film with the following film recycling machine, a new film picking up mechanism was designed based on the existing types of film recycling machine. The main structural parameters of the height of the working rod of wheel to remove impurities and the spacing of wheel to remove impurities were determined by analyzing the separation process of membrane soil in the mechanism,and through the analysis of the process of picking up the mulch film, the travel speed of the machine and the rotation speed of wheel to remove impurities were determined. The rotating speed of the wheel to remove impurities, the moving speed of the machine and the spacing of the wheel to remove impurities were determined as the main factors of the test. The ratio of membrane to soil separation and the ratio of impurities removal were taken as the response values. Design-Expert 8.0.5 was used for regression analysis and response surface analysis, and the influence of various factors on the membrane soil separation ratio and the impurity removal ratio was determined by using this method. The results showed that the degree of influence on the separation ratio of mulched soil and the ratio of impurities discharged both were the rotating speed of the wheel to remove impurities, the moving speed of the machine and the spacing of the wheel to remove impurities. Moreover, a ternary quadratic regression model was established, which contained these factors. The nonlinear optimization method was used to optimize the parameters of the mechanism, the results showed that when the rotating speed of the wheel to remove impurities was 26.2r/min, the moving speed of the machine was 1.23m/s and the spacing of the wheel to remove impurities was 139.95mm that the maximum theoretical value of membrane soil separation ratio was 91.49%, and the maximum theoretical value of impurity removal ratio was 92.92%.

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王昭宇,陳學(xué)庚,顏利民,蔣德莉,王明恩.隨動(dòng)式殘膜回收機(jī)起膜撿拾機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(4):80-90. WANG Zhaoyu, CHEN Xuegeng, YAN Limin, JIANG Deli, WANG Ming’en. Design and Experiment on Collecting and Removing Device for Profile Modeling Residual Plastic Film Collector[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):80-90.

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  • 收稿日期:2020-06-22
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  • 在線發(fā)布日期: 2021-04-10
  • 出版日期: 2021-04-10