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雙凸輪控制的水稻工廠化育秧有序鋪盤機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)
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浙江省重點(diǎn)研發(fā)項(xiàng)目(2018C02046)、國(guó)家自然科學(xué)基金項(xiàng)目(51805487)和浙江省公益研究計(jì)劃項(xiàng)目(LGN19E050003)


Design and Experiment of Sequential Seedling Trays Laying Mechanism Controlled by Double Cams
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    摘要:

    針對(duì)目前水稻工廠化育秧過(guò)程中田間人工逐一鋪盤導(dǎo)致的勞動(dòng)強(qiáng)度大、作業(yè)成本高等問(wèn)題,設(shè)計(jì)了對(duì)稱布置組合雙凸輪控制的自動(dòng)鋪盤機(jī)構(gòu),對(duì)其工作原理進(jìn)行分析,以完成對(duì)疊摞秧盤的有序托盤、卡盤、放盤和回托4個(gè)動(dòng)作,最終獲得逐一鋪盤的效果。建立了機(jī)構(gòu)參數(shù)計(jì)算模型,編寫了輔助分析和設(shè)計(jì)軟件,優(yōu)選得到一組較優(yōu)機(jī)構(gòu)參數(shù):兩凸輪基圓半徑R1=15mm、R2=16mm,關(guān)鍵長(zhǎng)度參數(shù)l1=15mm,l2=40mm,l3=30mm。研制了樣機(jī)并采用正交試驗(yàn)設(shè)計(jì)方法進(jìn)行了試驗(yàn),結(jié)果表明,當(dāng)鋪盤機(jī)構(gòu)的電機(jī)轉(zhuǎn)速為600r/min,以每摞10個(gè)秧盤放入秧盤箱中,鋪盤小車以速度50mm/s在龍門桁架上移動(dòng),距離地面約100mm的高度進(jìn)行鋪盤,總鋪盤合格率達(dá)到97.16%,鋪盤效率為360盤/h。該機(jī)構(gòu)可以作為田間自動(dòng)鋪盤設(shè)備,以人工逐摞放盤取代人工逐個(gè)鋪盤,降低了人工鋪盤勞動(dòng)強(qiáng)度,也可集成在育秧播種線上作為自動(dòng)供盤裝置。

    Abstract:

    In view of the problems of high labor intensity and high operation cost caused by the manually laying trays one by one in the field, a symmetrical arrangement of combination double cams controlled automatic tray laying mechanism was presented. The working principle of this mechanism was analyzed, to realize four actions of tray, chuck, separation and reset of stacked rice trays in order, and finally achieve the laying effect one by one in order. The parameter calculation model of the mechanism was established, and the auxiliary analysis and design software was written, and a set of optimal mechanism parameters were optimized as follows: base circle radius of the two cams were 15mm and 16mm, key length parameters were as follows: the extended length of the claw was 15mm, the width of the plate was 40mm, and the cam rotation center distance from the sheet metal shell wall was 30mm. The prototype was developed and the orthogonal experiment design method was used for experimental research. It was found that when the motor speed of the laying mechanism was 600r/min, totally 10 trays were put into the rice tray box in each pile, the trays were laid at a height of about 100mm from the ground, the passing rate of the total trays reached 97.16%, and the efficiency of the trays laying was 360 trays per hour. The mechanism can be loaded into the field automatic tray-laying equipment to replace manual plate-laying one by one and reduce the intensity of manual tray-laying. It can also be integrated into the seeding line as an automatic tray feed device.

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夏旭東,王健,周喬君,周赟,周彬松,陳建能.雙凸輪控制的水稻工廠化育秧有序鋪盤機(jī)構(gòu)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(5):44-51. XIA Xudong, WANG Jian, ZHOU Qiaojun, ZHOU Yun, ZHOU Binsong, CHEN Jianneng. Design and Experiment of Sequential Seedling Trays Laying Mechanism Controlled by Double Cams[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):44-51.

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  • 收稿日期:2020-07-01
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  • 在線發(fā)布日期: 2021-05-10
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