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對蝦定向輸送裝置設計與參數優(yōu)化試驗
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國家重點研發(fā)計劃項目(2018YFD0700904)


Design and Parameter Optimization of Directional Conveying Device for Shrimp
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    摘要:

    針對目前對蝦預處理的定向環(huán)節(jié)仍依靠人工操作、缺少對蝦定向設備等問題,以去頭南美白對蝦為研究對象,對蝦體的外形結構特征和蝦體頭尾定向機理進行分析,并結合對蝦外形參數設計了對蝦定向輸送裝置。選取中型和大型兩種規(guī)格的對蝦,以對輥間隙、輸送推板運動速度和定向輥轉速為試驗因素,以定向成功率為指標,進行了單因素試驗和正交試驗,研究了各試驗因素對定向效果的影響規(guī)律,并優(yōu)化了試驗裝置的主要參數。結果表明,試驗裝置的最優(yōu)參數組合為:輸送推板運動速度40mm/s、定向輥轉速90r/min、中型蝦對應的對輥間隙10mm、大型蝦對應的對輥間隙13mm,在最優(yōu)參數組合下中型蝦和大型蝦的定向成功率分別為97.3%、94.7%。

    Abstract:

    Due to the irregular shape of shrimp, the automatic orientation is difficult. In view of the problems that the orientation link of shrimp pretreatment still relies on manual operation and lacks of orientation equipment, taking headless Penaeus vannamei as the research object, through the analysis of the shape and structure characteristics of the shrimp body, a head and tail orientation method was proposed, and the head and tail orientation mechanism of shrimp was analyzed. The theoretical study showed that it was feasible to orient shrimp’s head and tail by means of opposite rotation of parallel rollers. According to the shape parameters of shrimp, a directional conveying device for shrimp was designed. Medium-sized and large-scale shrimps were selected as the experimental objects. The single factor and orthogonal experiments were carried out with the roller gap, the conveying speed of pushing plate and the rotation rate of orientation roller as the experimental factors, and the orientation success rate as the index. Through the experiment, the influence law of each experimental factor on the orientation effect was explored, and the main parameters of the test device were optimized. The experimental results showed that the optimal parameters combination of the experimental device were as follows: the conveying speed of pushing plate was 40mm/s, the rotation rate of orientation roller was 90r/min, the corresponding roller gap of medium-sized shrimp was 10mm, and that of large-sized shrimp was 13mm. Under the optimal combination of parameters, the success rates of medium-sized and large-scale shrimp were 97.3% and 94.7%, respectively. The research can provide theoretical and technical support for the development of shrimp orientation equipment.

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熊師,方憲法,???苑嚴偉,趙博,周利明.對蝦定向輸送裝置設計與參數優(yōu)化試驗[J].農業(yè)機械學報,2021,52(5):324-331. XIONG Shi, FANG Xianfa, NIU Kang, YUAN Yanwei, ZHAO Bo, ZHOU Liming. Design and Parameter Optimization of Directional Conveying Device for Shrimp[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(5):324-331.

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  • 收稿日期:2021-01-05
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  • 在線發(fā)布日期: 2021-05-10
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