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雙風(fēng)道風(fēng)篩式胡麻脫粒物料分離清選機(jī)參數(shù)優(yōu)化與試驗(yàn)
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-14-1-28)、甘肅省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(20YF3WA019)和甘肅農(nóng)業(yè)大學(xué)伏羲青年英才培養(yǎng)計(jì)劃項(xiàng)目(Gaufx-03Y01)


Parameter Optimization and Experiment on Double Duct System of Air-screen Separating and Cleaning Machine for Flax Threshing Material
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    為進(jìn)一步優(yōu)化提升雙風(fēng)道風(fēng)篩式胡麻脫粒物料分離清選機(jī)的工作性能,基于實(shí)際試驗(yàn)方法與離散元仿真分析對樣機(jī)主要工作參數(shù)進(jìn)行了單因素試驗(yàn),以選取的篩箱振動頻率、前風(fēng)道風(fēng)量調(diào)節(jié)擋位和后風(fēng)道風(fēng)量調(diào)節(jié)擋位為自變量,以籽粒含雜率和清選損失率為響應(yīng)值,按照Box-Behnken試驗(yàn)設(shè)計(jì)原理,采用三因素三水平響應(yīng)曲面分析方法分別建立了各試驗(yàn)因素與籽粒含雜率、清選損失率之間的數(shù)學(xué)模型,并對各因素及其交互作用進(jìn)行分析。結(jié)果表明:選取的3個(gè)因素對籽粒含雜率、清選損失率影響的主次順序均為篩箱振動頻率、前風(fēng)道風(fēng)量調(diào)節(jié)擋位、后風(fēng)道風(fēng)量調(diào)節(jié)擋位,作業(yè)機(jī)最佳工作參數(shù)為篩箱振動頻率2Hz、前風(fēng)道風(fēng)量調(diào)節(jié)擋位2、后風(fēng)道風(fēng)量調(diào)節(jié)擋位4.5。驗(yàn)證試驗(yàn)表明,籽粒含雜率均值為0.98%、清選損失率均值為2.66%,說明通過優(yōu)化工作參數(shù)可降低胡麻脫粒物料在機(jī)械化分離清選過程中的含雜與損失,其作業(yè)效果較單一氣流分離清選方式有顯著改善。

    Abstract:

    Flax is one of the important oil crops in Northwest China, and Gansu Province is one of the main producing areas of flax. To enhance the mechanization level of separating and cleaning of flax threshing materials, a double duct system of air-screen separating and cleaning machine was designed for flax threshing material. For further study of the improved working performance of double duct system of air-screen separating and cleaning machine for flax threshing material, the single factor parameters obtained with the analysis were determined by practical test method and discrete element simulation, the Box-Behnken experimental design with three factors and three levels was performed, parameters such as vibration frequency of screen box, air volume adjustment gear in front duct and air volume adjustment gear in rear duct were selected as independent variables, which could influence the seed impurity rate and the cleaning loss rate. The mathematical model was established, and then the effects of various parameters and their interactions were analyzed as well. The test results showed that effects orders of three parameters on the seed impurity rate and the cleaning loss rate were as follows: vibration frequency of screen box, air volume adjustment gear in front duct and air volume adjustment gear in rear duct. The optimal working parameters were as follows: the vibration frequency of screen box was 2Hz, the front duct air volume control handle in 2 gear and the rear duct air volume control handle in 4.5 gear. Confirmatory tests showed that the average value of the seed impurity rate and the cleaning loss rate were 0.98% and 2.66%, which were dropped significantly compared with that before the optimization, the degree of impurity and loss of flax threshing material in mechanized separation and cleaning could be reduced under the condition of optimizing working parameters, and compared with the single air separation method, the operation effect was significantly promoted.

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戴飛,趙武云,付秋峰,宋學(xué)鋒,史瑞杰,李彥偉.雙風(fēng)道風(fēng)篩式胡麻脫粒物料分離清選機(jī)參數(shù)優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(7):83-92. DAI Fei, ZHAO Wuyun, FU Qiufeng, SONG Xuefeng, SHI Ruijie, LI Yanwei. Parameter Optimization and Experiment on Double Duct System of Air-screen Separating and Cleaning Machine for Flax Threshing Material[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):83-92.

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  • 收稿日期:2020-08-18
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  • 在線發(fā)布日期: 2021-07-10
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