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棉花打頂機(jī)自動(dòng)對(duì)行裝置設(shè)計(jì)與試驗(yàn)
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河北省棉花產(chǎn)業(yè)協(xié)同創(chuàng)新中心項(xiàng)目(2014—2019)和國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0300907)


Design and Experiment of Auto-follow Row Device for Cotton Topping Machine
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    摘要:

    為了提高棉花打頂機(jī)的自動(dòng)化水平,以高地隙底盤棉花打頂機(jī)為載體,利用傳感器技術(shù)、電機(jī)控制技術(shù)和PLC控制技術(shù),結(jié)合機(jī)采棉品種棉花種植模式,設(shè)計(jì)了棉花打頂機(jī)自動(dòng)對(duì)行裝置。該裝置主要由檢測(cè)機(jī)構(gòu)、對(duì)行機(jī)構(gòu)、電機(jī)控制系統(tǒng)、電子控制系統(tǒng)和控制軟件組成。采用RecurDyn軟件對(duì)檢測(cè)機(jī)構(gòu)進(jìn)行運(yùn)動(dòng)仿真,探究運(yùn)動(dòng)規(guī)律,為角度傳感器選取提供理論依據(jù);利用角度傳感器獲取棉株偏行量,建立檢測(cè)桿轉(zhuǎn)動(dòng)角度與步進(jìn)電機(jī)步進(jìn)量和轉(zhuǎn)動(dòng)方向之間的對(duì)應(yīng)關(guān)系,通過控制步進(jìn)電機(jī)的步進(jìn)量和轉(zhuǎn)動(dòng)方向?qū)崿F(xiàn)對(duì)偏行棉株的精確打頂;通過人機(jī)交互界面對(duì)控制系統(tǒng)進(jìn)行實(shí)時(shí)監(jiān)測(cè),以提高駕駛直線度。為避免側(cè)枝干擾,對(duì)兩側(cè)低側(cè)枝情況控制系統(tǒng)采用位置信息對(duì)比方法獲取主莖稈位置;對(duì)單側(cè)低側(cè)枝情況按原程序執(zhí)行,田間實(shí)測(cè)表明該誤差可忽略。田間試驗(yàn)表明,與人工對(duì)行相比,自動(dòng)對(duì)行平均偏行量減小了8.08cm,同比降低56.62%,無偏行率同比提高275%。

    Abstract:

    In view of the development of cotton topping mechanization, it was found that in addition to cutting off the top branch, the highest lateral branch should also be cut off. Although the highest lateral branch will also produce cotton boll, the cotton boll bearing capacity is far lower than that of the lower lateral branch. The topping machine which can cut off the top branch and the highest lateral branch at the same time was designed by some scholars, but the auto-follow row problem was involved, which may result in the highest lateral branch being missed or over hit. Machine-harvested cotton planting patterns were combined, a set of auto-follow row device of cotton topping machine was designed by using sensor technology, motor control technology and PLC control technology. The device was mainly composed of testing mechanism, auto-follow row mechanism, motor control system, electronic control system and control software. RecurDyn software was used to simulate the motion of the testing organization, explore the law of motion, and provide a theoretical basis for the selection of angle sensor. The deviation of cotton plant was obtained by angle sensor, and the corresponding relationship between the rotation angle of detection rod and the stepping and rotation direction of stepper motor were established. The accurate topping of deviation cotton plant was realized by controlling the stepping and rotation direction of stepper motor. In order to improve the driver’s straightness, the control system was monitored in real time through the human machine interface. In order to avoid the disturbance of lateral branches, the position of the main stem was obtained by comparing the position information of the low lateral branches on both sides;for the case of single low side branch, the error can be ignored by field measurement. It was showed that the average deviation of the auto-follow row was reduced by 8.08cm, 56.62% and the rate of not auto-follow row was increased by 275% by field experiments. In the past, most of the topping machines only used the way of flat cutting to remove the top of the cotton plant, and the inhibition of the highest lateral branch was still controlled by chemical control. Therefore, only the topping machine was highly modeled. A device was designed to cut the top branch and the highest side branch at the same time. The intelligent control technology was integrated into the machine, and the auto-follow row device was designed, so the topping quality of the cotton topping machine was raised. The design had great innovation.

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張晉國,鄭超,趙金,張瑞星,趙西哲,李峰濤.棉花打頂機(jī)自動(dòng)對(duì)行裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(7):93-101. ZHANG Jinguo, ZHENG Chao, ZHAO Jin, ZHANG Ruixing, ZHAO Xizhe, LI Fengtao. Design and Experiment of Auto-follow Row Device for Cotton Topping Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):93-101.

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  • 收稿日期:2021-01-25
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  • 在線發(fā)布日期: 2021-07-10
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