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制種玉米種穗收獲機(jī)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701905)


Design and Experiment of Ear Harvester for Seed Corn
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    摘要:

    針對(duì)國(guó)內(nèi)制種玉米種穗缺少相應(yīng)的收獲機(jī),而制種玉米收獲勞動(dòng)強(qiáng)度大,現(xiàn)有玉米收獲機(jī)的果穗損失率、落地籽粒損失率等技術(shù)指標(biāo)不能滿足使用要求等問(wèn)題,設(shè)計(jì)了對(duì)中拉莖切柄、柔性摘穗、快速清種制種玉米種穗收獲機(jī)。簡(jiǎn)述了整機(jī)結(jié)構(gòu)和工作原理,對(duì)關(guān)鍵部件進(jìn)行了理論分析、設(shè)計(jì)計(jì)算和選型,通過(guò)田間試驗(yàn)對(duì)該機(jī)的可靠性和實(shí)用性進(jìn)行驗(yàn)證。以割臺(tái)拉莖輥轉(zhuǎn)速、前進(jìn)速度、排雜風(fēng)機(jī)轉(zhuǎn)速作為試驗(yàn)因素,以果穗損失率和落地籽粒損失率為性能指標(biāo),進(jìn)行了三因素三水平正交試驗(yàn),通過(guò)方差分析獲得最優(yōu)參數(shù)組合為前進(jìn)速度4.83km/h、割臺(tái)拉莖輥轉(zhuǎn)速788r/min、排雜風(fēng)機(jī)轉(zhuǎn)速1200r/min,此時(shí)果穗損失率為1.83%,落地籽粒損失率為1.01%。將對(duì)應(yīng)參數(shù)進(jìn)行試驗(yàn)驗(yàn)證,得到驗(yàn)證試驗(yàn)結(jié)果為:果穗損失率1.85%,落地籽粒損失率1.01%。優(yōu)化結(jié)果與驗(yàn)證試驗(yàn)結(jié)果基本一致,整機(jī)各項(xiàng)性能指標(biāo)滿足使用要求。

    Abstract:

    In view of the lack of corresponding ear harvesting machines for domestic seed corn, the high labor intensity of seed corn harvesting, and the existing corn harvesters’ inability to meet the requirements of the use of technical indicators such as ear loss rate and landing kernel loss rate, a corn ear harvester with middle-stretched stem cutting handle, flexible ear picking and rapid seed clearing of seed corn was designed. The structure and working principle of the whole machine were briefly described, and the key components were theoretically analyzed, calculated and selected. In order to verify the reliability and practicability of the machine performance, field tests were carried out. Taking the rotation speed of the pulling stem roller, the forward speed, and the speed of the trash exhaust fan as the test factors, the three-factor three-level orthogonal experiment was carried out based on the performance index of the loss rate of ears and the loss rate of landing kernels, and the range analysis and variance analysis had a significant impact on each factor. The optimal parameter combination was selected for each test factor: the forward speed was 4.83km/h, rotation speed of the pulling stem roller was 788r/min, and the speed of the trash exhaust fan was 1200r/min, the ear loss rate was 1.83%, and the landing kernel loss rate was 1.01%. The corresponding parameters were tested and verified, and the results of the verification test were obtained: the loss rate of ears was 1.85%, and the loss rate of landing kernel was 1.01%. The optimization results were basically consistent with the verification test results, and the prediction model was reliable. The operating performance of the whole machine met the technical requirements of seed production corn ear harvesting.

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唐遵峰,劉淑平,周福君,李天宇,王姣麗,李春友.制種玉米種穗收獲機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(7):102-112. TANG Zunfeng, LIU Shuping, ZHOU Fujun, LI Tianyu, WANG Jiaoli, LI Chunyou. Design and Experiment of Ear Harvester for Seed Corn[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):102-112.

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  • 收稿日期:2021-03-04
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  • 在線發(fā)布日期: 2021-07-10
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