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縱軸流雙柔性碾搓式谷子脫粒裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701800)


Design and Experiment of Longitudinal Axial Flow Double Flexible Rolling and Kneading Threshing Device for Millet
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    摘要:

    針對(duì)谷子機(jī)械收獲過(guò)程中谷碼率高、破損率高、未脫凈損失率高的問(wèn)題,設(shè)計(jì)了一種縱軸流雙柔性碾搓式谷子脫粒裝置。該裝置采用縱軸流脫粒滾筒,脫粒滾筒上通過(guò)安裝柔性橡膠輥降低了谷子籽粒破損率,從而實(shí)現(xiàn)谷子柔性低損傷脫粒,橡膠圈外表面的波浪形凸起對(duì)谷子具有很好的碾搓脫粒性能。柔性凹板篩由空心圓柱旋轉(zhuǎn)篩分單元兩兩相互交錯(cuò)組成,每組兩排空心圓柱旋轉(zhuǎn)篩分單元相互交錯(cuò)配合,形成適合谷子籽粒分離的U形孔,凹板篩支撐裝置具有微動(dòng)性,與柔性凹板篩配合形成柔性微動(dòng)凹板篩,有利于谷子籽粒分離和降低谷碼率。選取喂入量、滾筒轉(zhuǎn)速和脫粒間隙為試驗(yàn)因素,以谷碼率、破損率、未脫凈損失率和功耗為指標(biāo),進(jìn)行了三元二次回歸正交旋轉(zhuǎn)組合試驗(yàn),確定了喂入量、滾筒轉(zhuǎn)速和脫粒間隙的最佳參數(shù)組合。結(jié)果表明:當(dāng)喂入量1.4kg/s、滾筒轉(zhuǎn)速735r/min和凹板間隙9mm時(shí),谷子籽粒破損率為0.35%,谷碼率為1.78%,未脫凈損失率為0.64%,功耗為10.6kW。

    Abstract:

    Aiming at the problems of high millet agglomerates rate, high damage rate and high undelivered net loss rate in the process of mechanical harvesting, a longitudinal axial flow double flexible rolling threshing device was designed. The device adopted longitudinal axial flow threshing drum, and flexible rubber roller was installed on the threshing drum, which can reduce the damage rate of millet grain and realize the flexible and low damage threshing of millet. The rubber surface had wavy protrusion, which had good milling and threshing performance for millet. The flexible concave grate was composed of two hollow cylindrical nylon screening units, and each group of two rows of hollow cylindrical nylon screening units were mutually staggered to form U-shaped holes suitable for the separation of millet seeds. The support device of concave grate had micro motion, and the flexible micro motion concave grate was formed with the flexible concave grate, which was conducive to the separation of millet seeds and the reduction of grain rate. The feed rate, drum speed and threshing clearance were selected as the experimental factors, and the grain rate, damage rate and net undelivered loss rate were taken as the indexes to carry out the ternary quadratic regression orthogonal rotation combination test, and the optimal parameter combination of feed rate, drum speed and threshing clearance was determined. The results showed that when the feeding rate was 1.4kg/s, the roller speed was 735r/min and the concave gap was 9mm, the damage rate of millet grain was 0.35%, the millet agglomerates rate was 1.78%, and the undelivered net loss rate was 0.64%, power consumption was 10.6kW, which provided the basis for the further development of a type of millet threshing device.

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李心平,王文哲,趙高源,孫臣臣,胡鵬展,姬江濤.縱軸流雙柔性碾搓式谷子脫粒裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(7):113-123. LI Xinping, WANG Wenzhe, ZHAO Gaoyuan, SUN Chenchen, HU Pengzhan, JI Jiangtao. Design and Experiment of Longitudinal Axial Flow Double Flexible Rolling and Kneading Threshing Device for Millet[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):113-123.

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  • 收稿日期:2021-03-12
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  • 在線發(fā)布日期: 2021-07-10
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