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2UPR-RPS型并聯(lián)機構(gòu)精度設(shè)計
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福建省高校產(chǎn)學(xué)合作項目(2019H6006)


Accuracy Design of 2UPR-RPS Parallel Mechanism
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    摘要:

    幾何誤差對并聯(lián)機構(gòu)末端位姿精度產(chǎn)生重要影響。為揭示幾何誤差對并聯(lián)機構(gòu)末端位姿精度的影響規(guī)律,并據(jù)此確定其最優(yōu)區(qū)間,以2UPR-RPS型并聯(lián)機構(gòu)為例,進(jìn)行過約束并聯(lián)機構(gòu)的精度設(shè)計。采用一階攝動法建立該并聯(lián)機構(gòu)的幾何誤差模型,獲得對末端位姿誤差有影響的幾何誤差源。利用區(qū)間分析理論建立末端位姿精度關(guān)于幾何誤差源的靈敏度指標(biāo),通過靈敏度分析揭示幾何誤差源對末端位姿精度的影響程度。以靈敏度指標(biāo)作為權(quán)重建立精度綜合模型,采用均勻設(shè)計法確定在任務(wù)空間內(nèi)精度綜合的位姿點,推導(dǎo)各幾何誤差源的最優(yōu)區(qū)間,并據(jù)此制定關(guān)鍵零部件的精度等級及配合公差。采用Sobol序列的擬蒙特卡洛法預(yù)估該并聯(lián)機構(gòu)的末端位姿精度,仿真結(jié)果表明,經(jīng)過精度綜合得到的幾何誤差區(qū)間數(shù)滿足預(yù)設(shè)的末端位姿精度要求,從而驗證了該精度設(shè)計方法的可行性。

    Abstract:

    Geometric errors have an important effect on the pose accuracy of the parallel mechanism (PM). In order to reveal the influences of geometric error sources on the pose accuracy of the parallel mechanism and determine its optimal intervals, a 2UPR-RPS parallel mechanism was taken as an example to demonstrate the accuracy design of overconstrained PMs. An error mapping model of the parallel mechanism was established by using the firstorder perturbation method, based on which the geometric error sources that affected pose accuracy of the endeffector were obtained. The set of sensitivity index of the geometric error sources was formulated with the interval analysis theory and the sensitivity analysis was carried out to reveal the influence of the geometric error sources on the pose accuracy of the endeffector. Based upon the proposed sensitivity index, a accuracy synthesis model of the geometric error sources was established, in which the uniform design method was used to provide appropriate pose points within the workspace of the parallel mechanism. The optimal intervals of the geometric error sources of the parallel mechanism were derived and the accuracy class and the fitting tolerances of key components of the parallel mechanism were determined. The Pseudo Monte Carlo method of Sobol sequence was used to estimate the pose accuracy of the endeffector of the parallel mechanism. The simulation results showed that the optimal intervals of the geometric error sources obtained by accuracy synthesis met the accuracy requirements of the endeffector, confirming the feasibility of the accuracy design and providing a reference for the development of physical prototype.

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張俊,池長城,蔣舒佳.2UPR-RPS型并聯(lián)機構(gòu)精度設(shè)計[J].農(nóng)業(yè)機械學(xué)報,2021,52(7):411-420. ZHANG Jun, CHI Changcheng, JIANG Shujia. Accuracy Design of 2UPR-RPS Parallel Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(7):411-420.

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  • 收稿日期:2020-08-22
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  • 在線發(fā)布日期: 2021-07-10
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