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玉米條帶少耕作業(yè)驅(qū)動式破茬刀設(shè)計與試驗
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國家重點研發(fā)計劃項目(2016YFD0300803)


Design and Experiment of Driving Stubble Cutter for Corn Strip with Less Tillage Operation
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    摘要:

    針對東北玉米壟作區(qū)耕整地動土量大和春季降雨量低時土壤墑情不佳、耕作阻力大等問題,提出一種條帶式少耕的作業(yè)方式,并設(shè)計了驅(qū)動式破茬刀。通過對驅(qū)動式破茬刀的作業(yè)工況進行受力分析得出,當破茬刀的滑切角大于或等于與其接觸的根茬或土壤的摩擦角時,破茬刀耕作阻力降低。結(jié)合根茬與土壤滑動摩擦角的測量和破茬刀的運行速度取值,確定了刀片的刃口曲線方程;進一步通過分析根茬受力狀態(tài)及測定物料間摩擦角,確定驅(qū)動式破茬刀的作業(yè)半徑為230 mm;最后通過確定刀片的幾何尺寸、刀軸和刀盤參數(shù)得到驅(qū)動式破茬刀。有限元模態(tài)分析與強度、剛度校核結(jié)果表明,所設(shè)計的驅(qū)動式破茬刀性能良好、滿足設(shè)計要求。離散元仿真對比試驗表明,所設(shè)計的驅(qū)動式破茬刀比驅(qū)動式圓盤刀組的耕作阻力降低了19.78%、土壤拋起數(shù)量降低了13.95%,其耕作阻力與動土量性能均較優(yōu)。

    Abstract:

    Aiming at the phenomenon such as large amount of soil tillage, low rainfall in spring and high resistance to tillage, a striptype operation method with less tillage was proposed, and a driving stubble cutter was designed. By analyzing the working condition of the driven stubble cutter, the tillage resistance of the stubble cutter can be reduced when the sliding angle of the stubble cutter was greater than or equal to the friction angle of the stubble or soil in contact with it. Combined with the measurement of sliding friction angle between stubble and soil and the speed of stubble cutter, the curve equation of blade edge was determined. The stress state of the stubble was further analyzed and the friction angle between materials was measured, and the radius of the driven stubble cutter was 230 mm. Finally, the driven stubble cutter was obtained by determining the geometric size, cutter shaft and cutter head of the blade. Then, the finite element simulation model was used to verify the stability and performance of stubble cutter, and the discrete element simulation experiment was used to compare the performance and effect of stubble cutter operation. The results of the analysis and verification of the finite element simulation modal showed that the driven stubble cutter met the design requirements. The experimental results of discrete element simulation showed that the tillage resistance of the driven stubble cutter was 19.78% lower than that of the driven disc cutter, and the amount of soil throwing was 13.95% lower than that of the driven disc cutter. Therefore, the performance of driven stubble cutter in tillage resistance and soil moving capacity was better.

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王加一,趙淑紅,楊智杰,高連龍,楊悅乾.玉米條帶少耕作業(yè)驅(qū)動式破茬刀設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2021,52(8):51-61. WANG Jiayi, ZHAO Shuhong, YANG Zhijie, GAO Lianlong, YANG Yueqian. Design and Experiment of Driving Stubble Cutter for Corn Strip with Less Tillage Operation[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(8):51-61.

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  • 收稿日期:2020-10-08
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  • 在線發(fā)布日期: 2021-08-10
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