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油麥兼用型氣送式集排器勻種渦輪設(shè)計與試驗
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國家自然科學(xué)基金項目(51875229)、財政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代油菜產(chǎn)業(yè)技術(shù)體系項目(CARS-12)和湖北省科技廳農(nóng)業(yè)科技創(chuàng)新行動項目


Design and Test on Even Seeding Turbine of Air-assisted Centralized Metering Device for Rapeseed and Wheat
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    摘要:

    針對油麥兼用型氣送式免耕播種機寬幅播種時各行排量一致性受地表坡度變化影響的問題,設(shè)計了一種利用輸送氣流驅(qū)動轉(zhuǎn)動、安裝于分配裝置的勻種渦輪,分析了勻種渦輪進口工作角和出口工作角對輸送氣流速度的影響,確定了影響3種勻種渦輪工作特性的關(guān)鍵參數(shù)。應(yīng)用CFD仿真中的6自由度動網(wǎng)格模型及臺架試驗,對比分析3種勻種渦輪對輸送氣流分布及勻種渦輪轉(zhuǎn)速的影響,結(jié)果表明:進口工作角和出口工作角均為銳角的勻種渦輪可提高種子的輸送及攪拌性能。選擇葉片數(shù)量為4、6、8、10的勻種渦輪進行了分配裝置內(nèi)流場分布仿真試驗,結(jié)果表明,增加勻種渦輪葉片數(shù)量可提高勻種渦輪出口處輸送氣流分布的穩(wěn)定及均勻性。利用智能種植機械測試平臺模擬田間作業(yè)不同地表坡度時,安裝不同數(shù)量葉片的勻種渦輪對各行排量一致性的影響,結(jié)果表明:轉(zhuǎn)速為20~50 r/min,沿播種機作業(yè)方向的前后與側(cè)向單向組合擺動、前后與側(cè)向往復(fù)組合擺動角相對平整地表在-5°~5°變化,葉片數(shù)量為8時,油菜及小麥各行排量一致性變異系數(shù)最小,分別為4.99%~5.82%和3.85%~4.92%;前后與側(cè)向單向組合擺動角絕對值為5°時,葉片數(shù)量為8的勻種渦輪比無勻種渦輪排種油菜和小麥時各行排量一致性變異系數(shù)分別降低7.53、11.98個百分點,滿足地表坡度變化時油菜及小麥的排種要求。

    Abstract:

    Considering the problem that the each seeding quantity consistency variability of air-assisted no-tillage planter for rapeseed and wheat is affected by the change of land slope, a prototype of even seeding turbine which was suitable for distributor device driven rotation by conveying airflow was developed. The influence law of inlet and outlet working angles of even seeding turbine on the velocity of conveying airflow were analyzed. The key parameters affecting the working characteristics of three kinds of even seeding turbine were determined. The effects of three kinds of even seeding turbine on the distribution of conveying airflow and the rotating speed of even seeding turbine were compared and analyzed by using the dynamic mesh model in CFD simulation and bench test. The simulation results showed that the even seeding turbine with acute inlet and outlet working angles could improve the transportation and mixing performance of seeds. The effect of even seeding turbine with 4, 6, 8 and 10 impellers on the airflow field distribution in the distributor device was carried out. The simulation results indicated that with the increase of the number of impeller, the stability and uniformity of the airflow distribution at the outlet of the even seeding turbine could be improved. The intelligent test platform for planting machines was used to simulate the effect of even seeding turbine with different numbers of impeller on the each seeding quantity consistency variability in field operation with different land slopes. The bench test results indicated that when the rotating speed was 20~50 r/min, the swing angle in one-way combination of the front or rear, and lateral, the reciprocating swing combination of front or rear, and lateral along the operation direction of the planter was relatively flat, the land surface was changed from -5°to 5°, and the number of impeller was 8, rapeseed and wheat had the lowest consistency variation coefficient of each seeding quantity. The consistency variation coefficient of each seeding quantity of rapeseed and wheat were 4.99%~5.82% and 3.85%~4.92%, respectively. When the swing angle in oneway combination of the front or rear, and lateral was 5°, the consistency variation coefficient of each seeding quantity of even seeding turbine with 8 impellers was 7.53 and 11.98 percentage points lower than that of non impeller as seeding rapeseed and wheat. It could meet the requirements of rapeseed and wheat seeding when the land slope was changed.

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王磊,席日晶,廖宜濤,張青松,林翩,廖慶喜.油麥兼用型氣送式集排器勻種渦輪設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2021,52(8):62-72,97. WANG Lei, XI Rijing, LIAO Yitao, ZHANG Qingsong, LIN Pian, LIAO Qingxi. Design and Test on Even Seeding Turbine of Air-assisted Centralized Metering Device for Rapeseed and Wheat[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(8):62-72,97.

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  • 收稿日期:2020-09-17
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  • 在線發(fā)布日期: 2021-08-10
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