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秸稈多級連續(xù)冷輥壓成型參數(shù)優(yōu)化與試驗(yàn)
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國家重點(diǎn)研發(fā)計劃項(xiàng)目(2016YFD0701300)


Optimization and Experiment on Straw Multi-stage Continuous Cold Roll Forming for Molding Parameters
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    摘要:

    為得到秸稈多級輥壓成型機(jī)壓縮較低含水率玉米秸稈時的最優(yōu)成型參數(shù),探索成型參數(shù)對成型結(jié)果的影響規(guī)律,基于Design-Expert BBD(Box-Behnken Design)試驗(yàn)設(shè)計方法及原理,以玉米秸稈含水率、玉米秸稈破碎長度和成型機(jī)末級輥轉(zhuǎn)速為試驗(yàn)因素,以成型塊回彈率、密度和成型能耗為試驗(yàn)指標(biāo),采用三因素三水平響應(yīng)面分析方法,分別建立了各因素與成型塊回彈率、密度、成型能耗之間的數(shù)學(xué)模型,并分析了各因素顯著交互作用對試驗(yàn)指標(biāo)的影響規(guī)律。結(jié)果表明:成型機(jī)在壓縮玉米秸稈時,各試驗(yàn)因素對成型塊回彈率的貢獻(xiàn)率從大到小依次為:末級輥轉(zhuǎn)速、破碎長度、含水率;各試驗(yàn)因素對成型塊密度的貢獻(xiàn)率從大到小依次為:破碎長度、末級輥轉(zhuǎn)速、含水率;各試驗(yàn)因素對成型能耗的貢獻(xiàn)率從大到小依次為:末級輥轉(zhuǎn)速、破碎長度、含水率。在末級輥轉(zhuǎn)速為1.07r/min,含水率為21.5%~25.0%,破碎長度為64~108mm時,可獲得成型塊回彈率小于7.0%,成型塊密度大于350kg/m3,成型能耗小于16.0kW·h/t;參數(shù)優(yōu)化得到最優(yōu)成型參數(shù)為:含水率24.26%、破碎長度73.25mm、末級輥轉(zhuǎn)速1.07r/min,此時成型塊回彈率為6.32%,成型塊密度為375.6kg/m3,成型能耗為15.89kW·h/t。 研究結(jié)果可為秸稈多級連續(xù)冷輥壓成型提供理論依據(jù)和技術(shù)支撐。

    Abstract:

    Aiming to obtain the optimal molding parameters of the straw multi-stage roll forming machine when compressing corn stalks with lower moisture content, and explore the influence of molding parameters on molding results, based on the Design-Expert Box-Behnken Design (BBD) experimental design method and principle. Taking the moisture content, crushing length and the final roller speed of the forming machine as experimental factors, and the rebound rate, density and the molding energy consumption as the test indicators, using the three-factor and three-level response surface analysis method, the mathematical models between each factor and the rebound rate, density and the molding energy consumption were established respectively. The influence of the significant interaction of various factors on the test indicators was analyzed. The results showed that when the forming machine compressed corn stalks, the contribution rate of each test factor to the rebound rate from large to small was: the final roller speed, the crushing length, and the moisture content; the contribution rate of each test factor to the density from large to small was: the crushing length, the final roller speed, and the moisture content; the contribution rate of each test factor to the molding energy consumption from large to small was: the final roller speed, the crushing length, and the moisture content. When the final roller speed was 1.07r/min, the moisture content was 21.5%~25.0%, and the crushing length was 64~108mm, the rebound rate was less than 7.0%, the density was greater than 350kg/m3, and the molding energy consumption was less than 16.0kW·h/t; the optimal molding parameters obtained by parameter optimization were: the moisture content was 24.26%, the crushing length was 73.25mm, the final roller speed was 1.07r/min, at this time, the rebound rate was 6.32%, and the density was 375.6kg/m3, the molding energy consumption was 15.89kW·h/t. This research can provide a theoretical basis and technical support for multi-stage continuous cold roll forming of straw.

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丁寧,李海濤,閆安,劉平義,韓魯佳,魏文軍.秸稈多級連續(xù)冷輥壓成型參數(shù)優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2021,52(10):196-202,290. DING Ning, LI Haitao, YAN An, LIU Pingyi, HAN Lujia, WEI Wenjun. Optimization and Experiment on Straw Multi-stage Continuous Cold Roll Forming for Molding Parameters[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):196-202,290.

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  • 收稿日期:2020-11-28
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  • 在線發(fā)布日期: 2020-12-20
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