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基于離散元法的油莎豆降阻挖掘裝置設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)科技支疆項(xiàng)目(2020E02112)和河南省重大科技專(zhuān)項(xiàng)(211100110100)


Design and Test of Resistance-reducing Excavation Device of Cyperus edulis Based on Discrete Element Method
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    摘要:

    目前油莎豆機(jī)械化收獲方式以正旋旋耕挖掘?yàn)橹?,但工作過(guò)程中存在工作阻力大、碎土率低、埋果率高等問(wèn)題,本文針對(duì)油莎豆旋耕挖掘方式進(jìn)行反旋運(yùn)動(dòng)學(xué)分析,建立了旋耕刀與油莎豆團(tuán)聚體離散元模型,結(jié)合EDEM進(jìn)行挖掘過(guò)程離散元仿真試驗(yàn),確定影響旋耕刀工作阻力和刀軸扭矩的結(jié)構(gòu)參數(shù)和取值范圍,利用Design-Expert進(jìn)行試驗(yàn)優(yōu)化與回歸分析,確定旋耕刀的最佳結(jié)構(gòu)參數(shù)為:彎折角130°、工作幅寬45mm,在相同參數(shù)設(shè)置下與正旋旋耕方式進(jìn)行對(duì)比試驗(yàn),工作阻力降低了8.6%,刀軸扭矩降低了5.9%,證明反旋挖掘具有降阻作用。為檢驗(yàn)優(yōu)化設(shè)計(jì)的旋耕刀作業(yè)性能,以埋果率和土壤破碎率作為試驗(yàn)指標(biāo)進(jìn)行對(duì)比試驗(yàn),結(jié)果表明:反旋作業(yè)方式埋果率1.07%,土壤破碎率93.48%,與標(biāo)準(zhǔn)旋耕刀相比,新型旋耕刀油莎豆塊莖埋果率減低了1.2個(gè)百分點(diǎn),土壤破碎率提高了1.3個(gè)百分點(diǎn)。

    Abstract:

    At present, the mechanized harvesting method of Cyperus edulis is mainly forward rotary tillage excavation, but there are problems in the work process such as large working resistance, low soil fragmentation rate and high fruit burying rate. The discrete element model of the rotary tiller and the cedar agglomerates was analyzed and established, the discrete element simulation test of the excavation process was carried out combined with EDEM, and the structural parameters and value ranges that affected the rotary tiller's working resistance and the torque of the tool shaft were determined. Design-Expert experiment optimization and regression analysis were carried out to determine the best structural parameters of the rotary tiller, which were as follows: bending angle of 130°, working width of 45mm, compared with the normal rotary tillage method under the same parameter settings, the working resistance was reduced by 8.6%, the torque of the cutter shaft was reduced by 5.9%, which proved that the anti-rotating excavation had the effect of reducing resistance. In order to test the performance of the optimized rotary tiller, the fruit burying rate and the soil breaking rate were used as the test indicators to conduct a comparative test. The results showed that the reverse rotary operation method had a fruit burying rate of 1.07% and a soil broken rate of 93.48%, which were compared with the standard rotary cultivator. Compared with the new type rotary scalper, the burial rate of tubers of Cyperus edulis was reduced by 1.2 percentage points, and the soil broken rate was increased by 1.3 percentage points, which improved the harvesting efficiency of Cyperus edulis.

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何曉寧,張學(xué)軍,趙壯,尚書(shū)旗,王東偉,袁小偉.基于離散元法的油莎豆降阻挖掘裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(12):124-133. HE Xiaoning, ZHANG Xuejun, ZHAO Zhuang, SHANG Shuqi, WANG Dongwei, YUAN Xiaowei. Design and Test of Resistance-reducing Excavation Device of Cyperus edulis Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(12):124-133.

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  • 收稿日期:2021-07-13
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  • 在線發(fā)布日期: 2021-09-24
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