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高含水率玉米低損脫粒智能控制系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701901)


Design and Experiment of Intelligent Control System for Low Loss Threshing of High Moisture Content Corn
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    摘要:

    針對(duì)我國(guó)玉米收獲機(jī)智能化水平較低,玉米收獲機(jī)參數(shù)的調(diào)節(jié)多通過(guò)機(jī)械操縱桿,玉米收獲時(shí)含水率較高,高含水率玉米收獲籽粒破碎率和夾帶損失率較高等問(wèn)題,對(duì)國(guó)內(nèi)某縱軸流籽粒收獲機(jī)進(jìn)行了智能化改裝,并設(shè)計(jì)了基于CAN總線的高含水率玉米低損脫粒智能控制系統(tǒng)。根據(jù)玉米收獲機(jī)工作過(guò)程的需要,設(shè)計(jì)了手動(dòng)控制和自動(dòng)控制兩種控制模式,提出了自動(dòng)控制策略,并結(jié)合離散化PID控制算法實(shí)現(xiàn)了高含水率玉米低損脫粒。對(duì)系統(tǒng)進(jìn)行了控制策略測(cè)試和田間試驗(yàn),系統(tǒng)測(cè)試結(jié)果表明,各工作參數(shù)可按控制策略調(diào)節(jié)并穩(wěn)定在設(shè)定的閾值內(nèi);田間試驗(yàn)結(jié)果表明,在高含水率玉米收獲時(shí),本系統(tǒng)可使籽粒破碎率和夾帶損失率達(dá)到國(guó)家標(biāo)準(zhǔn)要求,其中籽粒破碎率最低為3.35%,最高為4.05%,平均為3.75%,夾帶損失率最低為1.56%,最高為2.08%,平均為1.77%。

    Abstract:

    In China, the intelligent level of corn harvesters is low, and the parameters of corn harvesters are mostly adjusted trough mechanical levers, the moisture content of corn is high during harvest in most areas, and the corn broken rate and entrainment loss rate of high moisture content corn are high. Thus, a longitudinal axial flow corn harvester was refit intelligently, and an intelligent control system for corn threshing with high moisture content and low loss based on CAN-bus was designed. According to the need of working process of corn harvester, two control modes, manual control and automatic control, were designed, the automatic control strategy was designed,and the discrete PID control algorithm was used to realize the low loss threshing of high moisture content corn. The control strategy test and field experiment of the system were carried out, the control strategy test showed that the working parameters can be adjusted according to the control strategy and were stable in the set threshold value, the field experiment showed that the system can make the broken rate and the loss rate of entrainment meet the national standard, Among them, about the broken rate of corn, the lowest was 3.35%, the highest was 4.05%, and the average was 3.75%; about the entrainment loss rate of corn, the lowest was 1.56%, the highest was 2.08%, and the average was 1.77%.

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朱曉龍,遲瑞娟,杜岳峰,鄧曉杰,張 真,董乃希.高含水率玉米低損脫粒智能控制系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(S0):9-18. ZHU Xiaolong, CHI Ruijuan, DU Yuefeng, DENG Xiaojie, ZHANG Zhen, DONG Naixi. Design and Experiment of Intelligent Control System for Low Loss Threshing of High Moisture Content Corn[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):9-18.

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  • 收稿日期:2021-07-12
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10