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輥軸式對(duì)蝦剝殼機(jī)控制系統(tǒng)設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0700904、2017YFD0701704)


Design and Test of Control System for Roller Shrimp Peeling Machine
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    摘要:

    針對(duì)目前輥軸式對(duì)蝦剝殼機(jī)存在的物料規(guī)格適應(yīng)性差、自動(dòng)化程度不高等問(wèn)題,研究了基于機(jī)器視覺(jué)技術(shù)的物料信息檢測(cè)方法和設(shè)備運(yùn)行參數(shù)控制技術(shù),設(shè)計(jì)了輥軸式對(duì)蝦剝殼機(jī)參數(shù)檢測(cè)與控制系統(tǒng)。該系統(tǒng)主要由圖像采集模塊、參數(shù)檢測(cè)模塊和控制模塊3部分組成,能夠?qū)崿F(xiàn)剝殼機(jī)主要參數(shù)的實(shí)時(shí)檢測(cè)和優(yōu)化調(diào)控。通過(guò)分析對(duì)蝦像素?cái)?shù)量與對(duì)蝦質(zhì)量的關(guān)系,結(jié)合對(duì)蝦規(guī)格劃分范圍,提出了對(duì)蝦規(guī)格和對(duì)蝦喂入速率的檢測(cè)模型。根據(jù)剝殼機(jī)的工作特點(diǎn),提出了輥軸轉(zhuǎn)角和轉(zhuǎn)速、挺桿頻率、原料提升帶轉(zhuǎn)速和水流速率的檢測(cè)方法。試驗(yàn)結(jié)果表明,對(duì)蝦規(guī)格、喂入速率、輥軸轉(zhuǎn)角、輥軸轉(zhuǎn)速、挺桿頻率、原料提升帶轉(zhuǎn)速、水流速率的檢測(cè)誤差分別為0、3.46%、0.51%、1.73%、1.93%、3.34%、0.92%;輥軸轉(zhuǎn)角、輥軸轉(zhuǎn)速、挺桿頻率、原料提升帶轉(zhuǎn)速的控制誤差分別為0.53%、1.04%、2.15%、3.34%。該系統(tǒng)實(shí)現(xiàn)了對(duì)蝦剝殼機(jī)運(yùn)行參數(shù)的自動(dòng)調(diào)控。

    Abstract:

    The commonly used shrimp peeling equipment is roll shaft shrimp peeling machine. However, the machine can not adapt to shrimp material feeding information in real time and lacks automatic control system. Aiming at the problems of poor material adaptability, low degree of automation, lack of parameter acquisition ability existing in the roller shrimp peeling machine, the material information detection method and equipment operation parameter detection method based on machine vision technology were studied, and the parameter detection and control system of the roller shrimp peeling machine was designed. The system was mainly composed of image acquisition module, parameter detection module and control module, which can realize the real-time detection and optimal control of the main parameters of peeling machine. By analyzing the relationship between the number of shrimp pixels and the quality of shrimp, combined with the range of shrimp size, the detection model of shrimp size and feeding rate was proposed. According to the working characteristics of the peeling machine, the detection methods of roll shaft rotation angle and speed, tappet frequency, raw material lifting belt speed and water flow rate were proposed. The results of parameter monitoring test showed that the monitoring errors of shrimp size, feeding rate, roll rotation angle, roll rotation speed, tappet frequency, raw material lifting belt rotation speed and water flow rate were 0, 3.46%, 0.51%, 1.73%, 1.93%, 3.34% and 0.92%, respectively. The control errors of roll rotation angle, roll ratation speed, tappet frequency and raw material lifting belt ratation speed were 0.53%, 1.04%, 2.15% and 3.34%, respectively.

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熊 師,李 佳,周利明,陳遠(yuǎn)輝,白圣賀,方憲法.輥軸式對(duì)蝦剝殼機(jī)控制系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(S0):457-465. XIONG Shi, LI Jia, ZHOU Liming, CHEN Yuanhui, BAI Shenghe, FANG Xianfa. Design and Test of Control System for Roller Shrimp Peeling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):457-465.

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  • 收稿日期:2021-07-10
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10