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農(nóng)用運(yùn)輸車制動(dòng)性能試驗(yàn)臺(tái)機(jī)電慣量耦合補(bǔ)償機(jī)理研究
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Electromechanical Inertia Coupling Compensation Mechanism of Agricultural Transport Vehicle Braking Performance Test Bench
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    摘要:

    針對(duì)農(nóng)用運(yùn)輸車制動(dòng)性能快速測(cè)試驗(yàn)證及等效路面試驗(yàn)精度差的問(wèn)題,設(shè)計(jì)一種整車制動(dòng)性能試驗(yàn)臺(tái),以實(shí)現(xiàn)農(nóng)用運(yùn)輸車不解體測(cè)試?;谡囍苿?dòng)過(guò)程能量分配提出機(jī)電慣量耦合補(bǔ)償機(jī)理,基于多級(jí)組合飛輪、滾筒組轉(zhuǎn)動(dòng)件機(jī)械慣量及電機(jī)輸出電慣量耦合補(bǔ)償實(shí)現(xiàn)被檢車輛慣量無(wú)級(jí)模擬,匹配農(nóng)用運(yùn)輸車制動(dòng)過(guò)程中整車的能量轉(zhuǎn)移分配。建立轉(zhuǎn)速-轉(zhuǎn)矩雙輸入電機(jī)矢量雙閉環(huán)控制系統(tǒng),提高電機(jī)輸出轉(zhuǎn)矩控制精度?;贛atlab/Simulink建立農(nóng)用運(yùn)輸車整車-試驗(yàn)臺(tái)機(jī)電慣量耦合補(bǔ)償仿真模型,對(duì)比在純機(jī)械慣量補(bǔ)償及機(jī)電慣量耦合補(bǔ)償兩種條件下模型常規(guī)制動(dòng)的參數(shù)輸出情況,驗(yàn)證了機(jī)電慣量耦合補(bǔ)償?shù)挠行浴4罱ㄖ苿?dòng)性能試驗(yàn)臺(tái)硬件及上下位機(jī)分布式測(cè)控系統(tǒng),并基于某型農(nóng)用運(yùn)輸車進(jìn)行慣量補(bǔ)償對(duì)比試驗(yàn)。試驗(yàn)結(jié)果表明:基于機(jī)電慣量耦合補(bǔ)償前、后軸速度平均偏差為1.539km/h,速度偏差方差為1.730km 2/h 2,能夠?qū)崟r(shí)匹配制動(dòng)過(guò)程中被檢農(nóng)用運(yùn)輸車的能量轉(zhuǎn)移情況,提高整車臺(tái)架不解體試驗(yàn)的有效性及等效路面試驗(yàn)精度。

    Abstract:

    Aiming at the problems of rapid test verification and equivalent road test accuracy of agricultural transport vehicle braking performance, a vehicle braking performance test bench was developed, which can realize the non-disassembly test of agricultural transport vehicle. Based on the energy distribution of vehicle braking process, the electromechanical inertia coupling compensation mechanism was proposed. Based on the coupling compensation of the mechanical inertia for the rotating parts and the electrical inertia of the motor output, the stepless simulation of the tested vehicle inertia was realized, and the energy transfer distribution of the agricultural transport vehicle in the braking process was matched. The vector double closed-loop control system of speed-torque dual-input motor was established to improve the control accuracy of motor output torque. Based on Matlab/Simulink, the simulation model of electromechanical inertia coupling compensation for agricultural transport vehicle-test bench was established. The output parameters of conventional braking from the simulation model were compared under pure mechanical inertia compensation and electromechanical inertia coupling compensation, which verified the effectiveness of electromechanical inertia coupling compensation mechanism. The hardware of the braking performance test bench and the distributed measurement and control system of the upper and lower machines were built, and the inertia compensation comparative tests were carried out based on a certain type of agricultural transport vehicle. The test results showed that the average deviation of the front and the rear axle velocity was 1.539km/h, and the variance of the velocity deviation was 1.730 km 2/h 2. Based on the coupling compensation of electromechanical inertia, which can match the energy transfer of the tested agricultural transport vehicle in the braking process in real time, and it can improve the effectiveness of the vehicle bench test and the accuracy of the equivalent road test.

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張 銳,邢智超,王國(guó)業(yè),葛 暢,屈龍濤,徐東鑫.農(nóng)用運(yùn)輸車制動(dòng)性能試驗(yàn)臺(tái)機(jī)電慣量耦合補(bǔ)償機(jī)理研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(S0):526-532. ZHANG Rui, XING Zhichao, WANG Guoye, GE Chang, QU Longtao, XU Dongxin. Electromechanical Inertia Coupling Compensation Mechanism of Agricultural Transport Vehicle Braking Performance Test Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):526-532.

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  • 收稿日期:2021-07-08
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10