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基于液壓機(jī)械傳動(dòng)扭矩比的HMCVT穩(wěn)態(tài)傳動(dòng)效率研究
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0701103)、江蘇省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(BE2018127)和徐州市重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(KC21136)


HMCVT Steady State Transmission Efficiency Based on HST-EGT Torque Ratio
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    摘要:

    針對(duì)176kW拖拉機(jī)單排行星機(jī)構(gòu)、兩區(qū)段液壓機(jī)械無級(jí)變速器(Hydro-mechanical continuously variable transmission,HMCVT)傳動(dòng)系統(tǒng)的穩(wěn)態(tài)傳動(dòng)效率進(jìn)行了分析。為揭示系統(tǒng)穩(wěn)態(tài)特性與預(yù)測(cè)傳動(dòng)效率的變化規(guī)律,研究靜液壓傳動(dòng)系統(tǒng)(Hydrostatic transmission system,HST)輸入輸出軸扭矩比變化規(guī)律,通過轉(zhuǎn)換機(jī)構(gòu)研究行星輪系(Epicyclic gear train,EGT)傳動(dòng)構(gòu)件間扭矩比變化規(guī)律,構(gòu)建HST流量連續(xù)性方程與變速器輸入軸扭矩平衡方程并進(jìn)行求解,使HST與EGT建立有機(jī)聯(lián)系,最終獲得HMCVT傳動(dòng)系統(tǒng)效率表達(dá)式。為驗(yàn)證該穩(wěn)態(tài)傳動(dòng)效率表達(dá)式準(zhǔn)確性,按照換擋策略對(duì)該HMCVT物理樣機(jī)進(jìn)行了10種工況臺(tái)架試驗(yàn)。臺(tái)架試驗(yàn)結(jié)果表明,該傳動(dòng)系在大負(fù)荷牽引作業(yè)時(shí),除工況1、2外,傳動(dòng)效率均高于0.85。仿真與臺(tái)架試驗(yàn)結(jié)果表明,仿真較好地反映了HMCVT傳動(dòng)系統(tǒng)穩(wěn)態(tài)特性,最小排量比工況仿真誤差約為4.7%,其余工況誤差小于2%。

    Abstract:

    With advantages of ride comfort and fuel economy, the hydro-mechanical continuously variable transmission (HMCVT) technology has been widely used. A 176kW tractor HMCVT sketch with single row planetary gear structure and double-session was introduced as a mathematical model to study system characteristics. The theoretical model of transmission ratio distribution was established, and the possible power flow directions for the HMCVT were researched with the changing of pump displacement ratio. For display of steady characteristics and prediction of output efficiency, efficiency expression of the HMCVT was obtained by study of torque ratios of the epicyclic gear train (EGT) links, and by study of torque ratio of the hydrostatic transmission system (HST). Through solving the equations of flow continuity of the HST and torque balance of transmission input shaft, the HST and the EGT systems were connected organically, a numerical method for HMCVT system efficiency was introduced. According to the shift strategy, the HMCVT physical prototype was tested under 10 working conditions and the traction operation of the tractor was simulated. The results of bench test indicated that the transmission efficiency of the system was higher than 0.85, except working conditions 1 and 2. Comparing with the bench test results, the simulation reflected the steady state characteristics of the HMCVT, efficiency error was about 4.7% under the minimum displacement ratio condition, and errors were less than 2% under other conditions. This method can have guiding significance in the stage of engineering research and development.

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張廣慶,汪開鑫,肖茂華,周明輝.基于液壓機(jī)械傳動(dòng)扭矩比的HMCVT穩(wěn)態(tài)傳動(dòng)效率研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2021,52(S0):533-541. ZHANG Guangqing, WANG Kaixin, XIAO Maohua, ZHOU Minghui. HMCVT Steady State Transmission Efficiency Based on HST-EGT Torque Ratio[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(S0):533-541.

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  • 收稿日期:2021-07-18
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  • 在線發(fā)布日期: 2021-11-10
  • 出版日期: 2021-12-10