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黃土高原坡地土壤與旋耕部件互作離散元仿真參數(shù)標(biāo)定
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0700503)和陜西省科技重大專項(xiàng)(2020zdzx03-04-01)


Calibration of Discrete Element Simulation Parameters of Sloping Soil on Loess Plateau and Its Interaction with Rotary Tillage Components
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    摘要:

    針對黃土高原坡地土壤-旋耕部件互作機(jī)理研究以及坡地專用旋耕機(jī)具設(shè)計(jì)缺乏準(zhǔn)確可靠離散元仿真參數(shù)的問題,以典型坡地粘壤土(含水率13.4%±1%)為研究對象,選取EDEM中Hertz-Mindlin with JKR Cohesion接觸模型,對相關(guān)仿真參數(shù)進(jìn)行標(biāo)定。首先,對土壤顆粒間接觸參數(shù)進(jìn)行了標(biāo)定,以土壤顆粒的仿真堆積角為響應(yīng)值,基于Design-Expert軟件中Box-Behnken的方法,確定了土壤堆積角的回歸模型;通過模型尋優(yōu)得到了恢復(fù)系數(shù)、靜摩擦因數(shù)、滾動摩擦因數(shù)及表面能參數(shù)分別為0.15、0.33、0.05和9.04J/m2,此時土壤堆積角仿真值為41.59°,與實(shí)測值相對誤差為3.8%。其次,對土壤與旋耕刀材料65Mn鋼的接觸參數(shù)進(jìn)行了標(biāo)定:通過靜摩擦、斜板及碰撞等試驗(yàn)得到了土壤與65Mn鋼之間靜摩擦因數(shù)、滾動摩擦因數(shù)和恢復(fù)系數(shù)的范圍,進(jìn)一步以土壤在65Mn鋼板上的靜滑動摩擦角為響應(yīng)值,基于Box-Behnken的方法得到了土壤靜滑動摩擦角的回歸模型;對該模型尋優(yōu)得到了土壤顆粒與65Mn鋼間的靜摩擦因數(shù)、滾動摩擦因數(shù)及恢復(fù)系數(shù)分別為0.50、0.06和0.18,此時靜滑動摩擦角仿真值為24.0°,與實(shí)測值相對誤差為1.7%。最后,通過坡地旋耕試驗(yàn)驗(yàn)證模型參數(shù)的有效性:土壤顆粒水平、側(cè)向位移實(shí)測值和仿真值最大相對誤差分別為4.3%和5.1%。結(jié)果表明標(biāo)定的參數(shù)準(zhǔn)確可靠。

    Abstract:

    Aiming at the problem of lack of accurate and reliable discrete element simulation parameters for the research on the interaction mechanism of soil-rotary tillage components with sloping soil on the Loess Plateau and the optimized design of special rotary tillage equipment, taking the typical slope clay loam soil with common moisture content of 13.4%±1% on the Loess Plateau as the research object, the relevant parameters were calibrated based on Hertz-Mindlin with JKR Cohesion contact model in EDEM. Firstly, the contact parameters between soil particles were calibrated. The simulated accumulation angle of soil particles was used as the response value, the regression model of soil accumulation angle was obtained based on the Box-Behnken optimization method in the Design-Expert software. The regression model was optimized by using the measured accumulation angle as the target, and the optimization results of restitution coefficient, static friction coefficient, rolling friction coefficient and surface energy parameters between soil particles were 0.15, 0.33, 0.05 and 9.04J/m2, respectively. Under the optimal parameter combination, the simulation value of soil accumulation angle was 41.59°, and the relative error with the measured value was 3.8%. Then, the contact parameters between soil and rotary tillage knife material 65Mn steel were calibrated. The numerical range of the above three parameters between soil and 65Mn steel was obtained by static friction test, oblique plate test and impact test. Based on this, the static sliding friction angle of soil on 65Mn steel was obtained based on Box-Behnken optimization method. The regression model was optimized by using the measured static sliding friction angle as the target, and the optimization results of static friction coefficient, rolling friction coefficient and restitution coefficient between soil particles and 65Mn steel were 0.50, 0.06 and 0.18, respectively. Under the optimal parameter combination, the simulation value of static sliding friction angle was 24.0°, and the relative error with the measured value was 1.7%. Finally, through the comparative analysis of field test and simulation test of slope rotary tillage, it was concluded that the maximum relative errors of horizontal and lateral displacement of soil particles were 4.3% and 5.1% respectively, within the acceptable range. It showed that the calibration results and research methods of discrete element simulation parameters were accurate and reliable.

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孫景彬,劉琪,楊福增,劉志杰,王崢.黃土高原坡地土壤與旋耕部件互作離散元仿真參數(shù)標(biāo)定[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(1):63-73. SUN Jingbin, LIU Qi, YANG Fuzeng, LIU Zhijie, WANG Zheng. Calibration of Discrete Element Simulation Parameters of Sloping Soil on Loess Plateau and Its Interaction with Rotary Tillage Components[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):63-73.

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  • 收稿日期:2021-09-15
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  • 在線發(fā)布日期: 2022-01-10
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