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基于遺傳算法的軸向柱塞泵配流盤密封環(huán)結(jié)構(gòu)多目標(biāo)優(yōu)化
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國家重點研發(fā)計劃項目(2019YFB2005101、2018YFB2001101)、廈門市重大科技項目(3502Z20191019)和流體動力與機械系統(tǒng)國家重點實驗室開放基金項目(GZKF-201903、GZKF-202013)


Multi-objective Optimization of Cylinder/Valve-plate Sealing Ring in Axial Piston Pump Based on Genetic Algorithm
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    摘要:

    為改善微小型軸向柱塞泵配流副潤滑特性,對缸體進(jìn)行受力分析,建立了配流副油膜潤滑模型,以泄漏量、缸體傾覆角、粘性摩擦力矩為優(yōu)化目標(biāo),采用多目標(biāo)遺傳算法(Non-dominated sorting genetic algorithm,NSGA-Ⅱ)對配流盤密封環(huán)結(jié)構(gòu)參數(shù)進(jìn)行了優(yōu)化,包括配流盤密封環(huán)徑向尺寸R1、R2、R3、R4和腰型槽起點張角θ。模型考慮缸體微觀的傾斜運動以及宏觀的旋轉(zhuǎn)運動,對楔形油膜的動態(tài)變化過程進(jìn)行了仿真。通過有限容積法對雷諾方程進(jìn)行離散化處理,得到配流盤表面油膜的壓力分布情況,并分析了密封環(huán)結(jié)構(gòu)對油膜特性的影響。研究結(jié)果表明,密封環(huán)最外緣的尺寸對油膜潤滑性能影響較小,腰型槽起點張角和密封環(huán)內(nèi)緣尺寸對缸體傾覆角的影響較大;配流盤結(jié)構(gòu)優(yōu)化后,油膜綜合潤滑特性提升5.4%,傾覆角和泄漏量分別下降3.8%和29.6%。

    Abstract:

    In order to improve the lubrication performance of the cylinder/valve-plate interface of a small axial piston pump, an oil film lubrication model was established based on the force analysis of the cylinder block. With leakage, cylinder overturning angle and viscous friction torque as the optimization objectives, the structural parameters of the valveplate seal ring were optimized by multi-objective non-dominated sorting genetic algorithm (NSGA-Ⅱ), including the radial dimensions of valve-plate sealring R1,R2,R3,R4 and the starting angle θ of the waist groove.Considering the micro tilt motion and macro rotation motion of the cylinder block, the dynamic change process of the wedge oil film was simulated.The pressure distribution of the oil film on the cylinder/valve-plate interface was obtained by discretizing the Reynolds equation by the finite volume method. The results showed that the size of the outermost edge of the seal ring had little influence on the lubrication performance of the oil film, while the starting angle of the waist groove and the size of the inner edge of the seal ring had large influence on the overturning angle of the cylinder. After the optimization of the structure of valve plate, the comprehensive lubrication performance of the oil film was improved by 5.4%, and the overturning angle and leakage rate were decreased by 3.8% and 29.6%, respectively.

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葉紹干,葛紀(jì)剛,侯亮,穆瑞,卜祥建.基于遺傳算法的軸向柱塞泵配流盤密封環(huán)結(jié)構(gòu)多目標(biāo)優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2022,53(1):441-450. YE Shaogan, GE Jigang, HOU Liang, MU Rui, BU Xiangjian. Multi-objective Optimization of Cylinder/Valve-plate Sealing Ring in Axial Piston Pump Based on Genetic Algorithm[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):441-450.

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  • 收稿日期:2021-02-06
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  • 在線發(fā)布日期: 2022-01-10
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