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基于EDEM-Fluent的殘膜與雜質(zhì)懸浮分離仿真與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(52005425)、國家重點(diǎn)研發(fā)計劃項(xiàng)目(2017YFD0701102)和新疆維吾爾自治區(qū)高??蒲杏媱濏?xiàng)目(XJEDU2017T005)


Experiment on Suspension Separation of Residual Film and Impurity Based on EDEM-Fluent Coupling
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    摘要:

    基于殘膜與土壤、秸稈等雜質(zhì)在密度、懸浮速度、流動特性等方面的差異,提出了一種基于EDEM-Fluent耦合的殘膜與雜質(zhì)懸浮分離方法。闡述了3種殘膜與棉花秸稈、土壤混合物懸浮分離速度測定法,即理論計算法、仿真分析法和臺架試驗(yàn)測定法,利用3種方法分別測定殘膜懸浮分離速度。利用EDEM-Fluent耦合的方法模擬殘膜與雜質(zhì)懸浮分離的過程,〖JP+1〗3種殘膜混合物料中土壤和秸稈總質(zhì)量占比分別為40%(其中土壤占30%)、60%(其中土壤占50%)和80%(其中土壤占70%)時,殘膜懸浮速度仿真值為4.77~5.83m/s、4.89~6.46m/s和5.31~7.40m/s;3種殘膜混合物懸浮分離速度臺架測定試驗(yàn)值為4.67~5.77m/s、4.88~6.37m/s和5.29~7.22m/s。殘膜懸浮速度仿真值與臺架試驗(yàn)值之間的相對誤差為0.77%~4.79%,驗(yàn)證了基于EDEM-Fluent耦合法測定殘膜混合物懸浮分離速度的可行性。混合物中雜質(zhì)改變了殘膜的形變量和運(yùn)動特性,從而影響殘膜的懸浮速度和位置;為了使仿真結(jié)果更加接近試驗(yàn)數(shù)值,殘膜懸浮分離速度仿真值的下限值與臺架試驗(yàn)的下限值相差較大,所以選取仿真與臺架試驗(yàn)結(jié)果的下限值計算修正系數(shù),殘膜懸浮分離速度修正系數(shù)的均值為0.95。通過田間試驗(yàn)可得,實(shí)現(xiàn)殘膜與雜質(zhì)分離、殘膜回收的最佳風(fēng)速為5~7m/s,此時殘膜含雜率均值為20.47%、回收率均值為83.62%。

    Abstract:

    In view of the differences in density, suspension speed and flow characteristics between residual film and soil, straw and other impurities, a suspension separation method based on EDEM-Fluent was proposed. Three methods for measuring the suspension separation velocity of residual film, cotton straw and soil mixture, namely theoretical calculation method, simulation analysis method and bench test method were introduced. Three methods were used to determine the residual film suspension separation velocity. The EDEM-Fluent coupling method was used to simulate the suspension separation process of residual film and impurities. When the total mass of soil and straw in the three residual film mixtures was 40% (30% of soil), 60% (50% of soil) and 80% (70% of soil), the simulation 〖JP2〗numerical range of residual film suspension velocity were respectively 4.77~5.83m/s, 4.89~6.46m/s and 5.31~7.40m/s. Determination of suspension separation velocity of three residual film mixtures by bench test were respectively in the range of 4.67~5.77m/s, 4.88~6.37m/s and 5.29~7.22m/s. The relative error range between the software simulation and the bench test was 0.77%~4.79%, which verified the feasibility of measuring the suspension separation velocity of the residual film mixture based on EDEM-Fluent coupling method. The impurity in the mixture changed the shape variable and motion characteristic of the residual film, thus affecting the suspension velocity and position of the residual film. The lower limit of the simulation value of the residual film suspension separation speed was significantly different from that of the bench test, so the lower limit value of the simulation and bench test results was selected to calculate the correction coefficient, and the average value of the correction coefficient of the residual film suspension separation speed was 0.95. According to the field experiment, the optimal wind speed for separation of residual film and impurities and recovery of residual film was 5~7m/s. At this point, the recovered film contains impurities rate and film recovery rate were 20.47% and 83.62%, respectively.

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靳偉,張學(xué)軍,丁幼春,白圣賀,劉偉鵬,周鑫城.基于EDEM-Fluent的殘膜與雜質(zhì)懸浮分離仿真與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(4):89-98. JIN Wei, ZHANG Xuejun, DING Youchun, BAI Shenghe, LIU Weipeng, ZHOU Xincheng. Experiment on Suspension Separation of Residual Film and Impurity Based on EDEM-Fluent Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(4):89-98.

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  • 收稿日期:2021-04-11
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  • 在線發(fā)布日期: 2021-05-16
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