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雙吸離心泵葉輪內(nèi)泥沙磨損非定常特性研究
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國家自然科學(xué)基金項(xiàng)目(51909094)和華北水利水電大學(xué)高層次人才科研啟動(dòng)項(xiàng)目(201705010)


Investigation on Unsteady Erosion Characteristics in Impeller of Double Suction Centrifugal Pump
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    摘要:

    雙吸離心泵廣泛應(yīng)用于黃河沿岸的泵站中,其主要部件葉輪普遍存在磨損問題。葉輪是高速旋轉(zhuǎn)的部件,存在動(dòng)靜干涉作用,導(dǎo)致葉輪內(nèi)的磨損特性是非定常的。采用歐拉-歐拉方法對(duì)雙吸離心泵進(jìn)行固液兩相流非定常計(jì)算,分析了不同工況下,葉輪壁面上的磨損率、沖擊角、固相體積分?jǐn)?shù)和速度的非定常特性。結(jié)果表明,葉輪表面磨損率、沖擊角、固相體積分?jǐn)?shù)和速度均具有周期性,等于葉輪旋轉(zhuǎn)周期;定常計(jì)算的磨損率遠(yuǎn)小于非定常結(jié)果,定常計(jì)算不能準(zhǔn)確預(yù)測磨損率。磨損最大部位為葉片頭部和尾部。沖擊角對(duì)磨損損失具有增強(qiáng)或減弱的作用,沖擊角脈動(dòng)曲線與磨損率脈動(dòng)曲線相似。固相體積分?jǐn)?shù)對(duì)磨損脈動(dòng)特性影響較小,對(duì)磨損率有所影響。固相速度對(duì)磨損率影響顯著。

    Abstract:

    Double suction centrifugal pumps are widely used in pump stations along the Yellow River. The impeller is the important part and its erosion problem is common. Impeller is a high speed rotating part, there is rotor-stator interference resulting in the erosion characteristics of the impeller is unsteady. The Euler-Euler method was applied to simulate the unsteady solid-liquid two-phase flow in a double suction centrifugal pump. The unsteady characteristics of the erosion rate, impact angle, solid concentration and solid velocity on the impeller wall under different working conditions were analyzed. The results showed that the erosion rate, impact angle, solid concentration and solid velocity of the impeller surface were periodic, which were equal to the impeller rotation period. The erosion rate of steady calculation was far less than the results of unsteady calculation. The steady calculation cannot predict the erosion rate accurately. The most erosion parts were the blade head and blade tail. The erosion area in the middle of the suction surface was larger than that in the pressure surface, while the erosion area of the pressure was larger than that of the suction surface at the blade head and blade tail. The impact angle can enhance or weaken the erosion loss. The fluctuation trend of impact angle was similar as that of erosion rate. The solid concentration had weak influence on the erosion pulsation characteristics and the erosion rate. The solid velocity had a significant effect on the erosion rate. The results can be used to provide guidance for numerical simulation of solid-liquid two-phase flow in pump.

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張自超,李延頻,陳德新.雙吸離心泵葉輪內(nèi)泥沙磨損非定常特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(4):140-148. ZHANG Zichao, LI Yanpin, CHEN Dexin. Investigation on Unsteady Erosion Characteristics in Impeller of Double Suction Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(4):140-148.

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  • 收稿日期:2021-04-14
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  • 在線發(fā)布日期: 2021-05-12
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