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柳樹插條自動(dòng)喂入裝置取料機(jī)構(gòu)優(yōu)化設(shè)計(jì)與試驗(yàn)
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浙江省自然科學(xué)基金項(xiàng)目(LZ16E050003)


Optimization Design and Tests of Picking Mechanism of Automatic Feeding Device for Willow Cuttings
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    摘要:

    針對(duì)我國(guó)柳樹插條半自動(dòng)扦插作業(yè)人工喂入勞動(dòng)強(qiáng)度大和作業(yè)效率低的問題,提出一種實(shí)現(xiàn)有序出料、取料和送料功能的柳樹插條自動(dòng)喂入裝置,并針對(duì)該裝置進(jìn)行取料機(jī)構(gòu)的優(yōu)化設(shè)計(jì)與相關(guān)試驗(yàn)研究。建立取料機(jī)構(gòu)運(yùn)動(dòng)學(xué)模型和優(yōu)化設(shè)計(jì)模型,應(yīng)用自主開發(fā)的軟件分析確定了取料機(jī)構(gòu)參數(shù)的取值范圍,進(jìn)而利用Matlab軟件的遺傳算法工具箱實(shí)現(xiàn)取料機(jī)構(gòu)的參數(shù)優(yōu)化;完成取料機(jī)構(gòu)結(jié)構(gòu)設(shè)計(jì),進(jìn)行取料機(jī)構(gòu)虛擬運(yùn)動(dòng)仿真驗(yàn)證;研制取料機(jī)構(gòu)樣機(jī)和柳樹插條自動(dòng)喂入裝置試驗(yàn)臺(tái),開展取料機(jī)構(gòu)高速攝像試驗(yàn)和柳樹插條自動(dòng)喂入試驗(yàn),研究取料機(jī)構(gòu)運(yùn)動(dòng)特性,檢驗(yàn)自動(dòng)喂入裝置的工作性能。在自動(dòng)喂入效率達(dá)到55株/min時(shí),柳樹插條喂入成功率約為83%,表明該裝置具有應(yīng)用于柳樹插條自動(dòng)扦插機(jī)的可行性。

    Abstract:

    In order to solve the problems of high labor intensity and low efficiency of manual feeding in the semi-automatic cuttage operation for willow cuttings in China, a kind of automatic feeding device for willow cuttings that can realize the functions of orderly discharging, picking and feeding willow cuttings was proposed. The optimization design of the picking mechanism and related tests of the device was conducted in laboratory. The kinematics model and optimization design model of the picking mechanism were established, the self-developed software was used to analyze and determine the parameter range of the picking mechanism, and then the genetic algorithm toolbox of Matlab software was used to realize the parameter optimization of the picking mechanism. The structure design of the picking mechanism was completed, and the virtual motion simulation verification of the picking mechanism was carried out. The prototype of the picking mechanism and the test bench of the automatic feeding device were developed, and the high-speed camera test of the picking mechanism and feeding test of the automatic feeding device were carried out. The movement characteristics of the picking mechanism were studied, and the working performance of the device was inspected. When the automatic feeding efficiency reached 55 plants per minute, the success ratio of willow cuttings feeding was about 83%, which showed that the device had the feasibility of being applied to the automatic cuttage machine for willow cuttings.

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葉秉良,唐濤,楊秋蘭,莫燦林.柳樹插條自動(dòng)喂入裝置取料機(jī)構(gòu)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(5):93-99. YE Bingliang, TANG Tao, YANG Qiulan, MO Canlin. Optimization Design and Tests of Picking Mechanism of Automatic Feeding Device for Willow Cuttings[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(5):93-99.

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  • 收稿日期:2021-05-28
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  • 在線發(fā)布日期: 2022-05-10
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