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基于4G網(wǎng)絡(luò)的氣調(diào)保鮮配氣遠(yuǎn)程監(jiān)控系統(tǒng)設(shè)計(jì)與試驗(yàn)
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煙臺(tái)市校地融合發(fā)展項(xiàng)目(2020XDRHXMQT22)和煙臺(tái)市社會(huì)科學(xué)規(guī)劃研究項(xiàng)目(YTSK2021-052)


Design and Experiment of Gases Distribution and Remote Monitoring System for Modified Atmosphere Packaging Based on 4G Network
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    摘要:

    為提高生鮮農(nóng)產(chǎn)品氣調(diào)保鮮配氣過程的精確度及自動(dòng)化水平,設(shè)計(jì)了一套氣調(diào)保鮮配氣遠(yuǎn)程控制系統(tǒng),依托嵌入的PID控制算法和質(zhì)量流量控制器實(shí)現(xiàn)對原料氣體流量、濃度和混配比的控制;以4G網(wǎng)絡(luò)作為遠(yuǎn)程數(shù)據(jù)傳輸途徑,選擇4G DTU作為網(wǎng)絡(luò)數(shù)據(jù)收發(fā)器,通過手機(jī)小程序?qū)崿F(xiàn)移動(dòng)客戶端的遠(yuǎn)程監(jiān)控功能。系統(tǒng)在結(jié)構(gòu)上設(shè)置了氣體參數(shù)感知層、數(shù)據(jù)網(wǎng)絡(luò)傳輸層和控制操作應(yīng)用層;基于配氣系統(tǒng)遠(yuǎn)程監(jiān)控要求,在PLC內(nèi)部嵌入Modbus RTU程序,保障DTU與PLC之間的通信;使用TCP協(xié)議,使其與云服務(wù)器之間進(jìn)行數(shù)據(jù)傳輸。根據(jù)對系統(tǒng)穩(wěn)定性、準(zhǔn)確性及其通信性能的測試,在配氣穩(wěn)定時(shí)配氣體積分?jǐn)?shù)平均誤差絕對值在0.22%浮動(dòng),平均誤差較傳統(tǒng)方法降低了約91.67%,且配氣速度提高50%左右,極大改善了配氣場地的工作條件和生產(chǎn)效率,為進(jìn)一步完善生鮮農(nóng)產(chǎn)品氣調(diào)保鮮自動(dòng)化配氣生產(chǎn)線提供了技術(shù)支持。

    Abstract:

    In order to improve the accuracy and automation level of the air conditioning and fresh-keeping process for fresh agricultural products, a set of remote monitoring and gases distribution for fresh-keeping system was designed, which realized the control of raw gas flow, concentration and mixing ratio based on embedded PID control algorithm and mass flow controller. 4G network was used as the bridge of remote data transmission, 4G DTU was selected as the network data transceiver, and the remote monitoring function of mobile clients was realized by application on the phone. The gas parameter sensing layer, data network transmission layer and control operation application layer were set up in the system structure. Based on the requirements of remote monitoring of gas distribution system, Modbus RTU program was embedded in PLC to ensure the communication between DTU and PLC. TCP protocol was used as a bridge in order to enable data transmission between it and the cloud server. At the same time, remote monitoring and system maintenance on mobile client was realized based on application software in the phone. According to the test of system stability, accuracy and communication performance, the error of distribution volume fraction was 0.22% when the distribution was stable, the average error was reduced by 91.67% compared with the traditional method. Moreover, the gas distribution speed was increased by about 50%, which greatly improved the working conditions and production efficiency of the gas distribution site. It provided technical support for further perfecting the automatic gas distribution production line of fresh agricultural products.

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左軒夷,張海瑜,葛蔚,高志武.基于4G網(wǎng)絡(luò)的氣調(diào)保鮮配氣遠(yuǎn)程監(jiān)控系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(6):416-424,458. ZUO Xuanyi, ZHANG Haiyu, GE Wei, GAO Zhiwu. Design and Experiment of Gases Distribution and Remote Monitoring System for Modified Atmosphere Packaging Based on 4G Network[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(6):416-424,458.

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  • 收稿日期:2022-01-06
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  • 在線發(fā)布日期: 2022-03-28
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