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高頻二維脈寬調(diào)制轉(zhuǎn)閥流體控制特性研究
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國家自然科學(xué)基金項(xiàng)目(52175060)、浙江省自然科學(xué)基金項(xiàng)目(LY20E050028)和溫州市重大科技創(chuàng)新攻關(guān)項(xiàng)目(ZG2020051)


Fluid Control Characteristics of High Frequency Two-dimensional Pulse Width Modulation Rotary Valve
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    摘要:

    傳統(tǒng)的閥控液壓系統(tǒng)是利用液壓閥節(jié)流孔來控制流量,存在很大的節(jié)流損失?;跀?shù)字液壓的思想及受高速開關(guān)閥全開和全關(guān)狀態(tài)理論上無節(jié)流損失的啟發(fā),本文提出二維脈寬調(diào)制轉(zhuǎn)閥構(gòu)型,將液壓系統(tǒng)流量以流體脈寬調(diào)制的方式進(jìn)行控制及分配,降低節(jié)流損失,同時(shí)通過主動溢流方式極大地消除溢流損失。在高壓(負(fù)載)支路和低壓(油箱)支路之間通過閥芯旋轉(zhuǎn)快速高頻切換輸出離散流量;通過閥芯軸向位移控制占空比(恒定轉(zhuǎn)速下,負(fù)載支路連通時(shí)間與回油支路總連通時(shí)間的比)以實(shí)現(xiàn)輸出平均流量的控制。通過數(shù)學(xué)模型、仿真以及實(shí)驗(yàn)驗(yàn)證了高頻二維脈寬調(diào)制轉(zhuǎn)閥可將流體連續(xù)性流動轉(zhuǎn)變?yōu)殡x散、可控的流動,從流體系統(tǒng)工作介質(zhì)離散化的角度實(shí)現(xiàn)了一種新的流量控制方式。

    Abstract:

    The orifice of the hydraulic valve was used to control the flow in the traditional valve controlled hydraulic system, which inevitably led to very large throttling loss. Based on the idea of the digital hydraulic and inspired by the theory that there was no throttling loss in the fully open and fully closed state of the high-speed on-off valve, an innovative configuration of the two-dimensional pulse width modulation rotary valve was proposed to control and distribute the flow of hydraulic system in the way of fluid pulse width modulation, in order to reduce the throttling loss and greatly eliminate the overflow loss through the active overflow. With the rotation of the valve core, the oil could be quickly switched between the high-pressure (the load) branch and the low-pressure (the oil tank) branch, so as to output the discrete flow. And the duty cycle (the ratio of the communication time of the load branch to the total communication time of the oil return branch at a constant speed) was controlled by the axial displacement of the valve core to realize the control of the output average flow. Through the establishment of the mathematical model, the simulation and the experimental research, it was verified that the high frequency two-dimensional pulse width modulation rotary valve can transform the continuous flow of the fluid into discrete and controllable flow. When the output flow of the quantitative pump was 30L/min, the output frequency of the two-dimensional pulse width modulation rotary valve was 200Hz and the control pressure was 13MPa, the output pressure of the two-dimensional rotary valve could be maintained at 21MPa. Taking the duty cycle of 50% as an example, the load flow was about 12.3L/min. This was a flow control method from the perspective of the discretization of the working medium in the fluid system.

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任燕,湯何勝,向家偉,黃煜,魯立中,阮健.高頻二維脈寬調(diào)制轉(zhuǎn)閥流體控制特性研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(6):451-458. REN Yan, TANG Hesheng, XIANG Jiawei, HUANG Yu, LU Lizhong, RUAN Jian. Fluid Control Characteristics of High Frequency Two-dimensional Pulse Width Modulation Rotary Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(6):451-458.

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  • 收稿日期:2022-03-09
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  • 在線發(fā)布日期: 2022-04-08
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