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基于離散元的包膜肥料Bonding模型參數(shù)標(biāo)定
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國家重點研發(fā)計劃項目(2017YFD0300907)


Calibration of Bonding Model Parameters for Coated Fertilizers Based on Discrete Element Method
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    摘要:

    包膜肥料是在粒狀水溶性肥料表面涂覆半透水性或不透水性物質(zhì),養(yǎng)分通過包膜的微孔、縫隙慢慢釋放出來,節(jié)肥增效作用顯著。包膜肥料的養(yǎng)分釋放特性與包膜層材料、結(jié)構(gòu)緊密相關(guān),目前常用的排肥器在排施肥料過程中會對肥料顆粒造成不同程度的機(jī)械損傷,導(dǎo)致包膜層破壞。為設(shè)計適用于包膜肥料無損排施的排肥器,同時縮短研發(fā)周期,采用離散元軟件中的Bonding模型建立肥料顆粒仿真模型。為提高仿真精度,需對Bonding模型進(jìn)行參數(shù)標(biāo)定。首先通過單軸壓縮試驗得到包膜肥料顆粒的實際極限破碎位移和極限破碎載荷,在離散元軟件中以此為目標(biāo)依次通過Placket-Burman試驗、Steepest ascent試驗和Box-Behnken試驗確定最優(yōu)的Bonding模型參數(shù)組合。最優(yōu)條件下單軸壓縮試驗表明,極限破碎位移和極限破碎載荷與實際值的相對誤差分別為0.222%、0.554%。借助外槽輪排肥器驗證所得標(biāo)定參數(shù)組合的可靠性,以肥料顆粒破碎率為指標(biāo),得到實際與仿真中肥料顆粒破碎率相對誤差不大于11.40%,滿足施肥機(jī)械設(shè)計參數(shù)優(yōu)化需求,可為研究包膜肥料顆粒機(jī)械破碎機(jī)理、優(yōu)化設(shè)計無損排施的新型排肥器提供參考。

    Abstract:

    Fertilizers play an irreplaceable role in agricultural production. In China, the use of chemical fertilizers is large but the fertilizer utilization efficiency is low. In order to ensure the sustainable development of agricultural production, controlled release fertilizers with high nutrient efficiency and environmental friendliness have received widespread attention. The controlled release fertilizers adopt polymer coating, which can quantitatively control the nutrient release amount and release period of the fertilizer, so that the nutrient supply is consistent with the law of fertilizer demand in each growth period of the crop, and the effect of saving fertilizer and increasing efficiency is significant. The nutrient release characteristics of coated fertilizers are closely related to the material and structure of the coating layer. In the process of discharging fertilizers, the discharging device will cause different degrees of mechanical damage to some fertilizers, resulting in damage to the coating layer and affecting the nutrient release characteristics. Therefore, it is of great significance to design a fertilizer discharging device suitable for non-destructive discharging of coated fertilizers. In order to ensure that the numerical simulation truly reflects the crushing of fertilizer particles, it is necessary to calibrate the parameters of the crushing model of coated fertilizer particles. The critical crushing displacement and critical crushing load of the coated fertilizer particles were obtained through uniaxial compression tests. With this as the goal, the Bonding model parameters were systematically calibrated, based on sequential tests (Placket-Burman test, Steepest ascent test and Box-Behnken test), and finally the optimal parameters combination was optimized. The uniaxial compression test was carried out again under the optimal parameters combination condition. The relative error of the critical crushing displacement and critical crushing load and the actual value were 0.222% and 0.554%, respectively. The observed qualitative and quantitative results of numerical and experimental approaches were in good agreement. Based on these results, comparing the actual and simulated fertilizer particle crushing in the fertilizer discharging process, it was obtained that the fertilizer particle crushing rate in the simulation was slightly higher than that of the actual situation. Overall, DEM modeling better reproduced the damage of fertilizer particles in the fertilizer discharger.

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都鑫,劉彩玲,姜萌,袁昊,戴磊,李方林.基于離散元的包膜肥料Bonding模型參數(shù)標(biāo)定[J].農(nóng)業(yè)機(jī)械學(xué)報,2022,53(7):141-149. DU Xin, LIU Cailing, JIANG Meng, YUAN Hao, DAI Lei, LI Fanglin. Calibration of Bonding Model Parameters for Coated Fertilizers Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):141-149.

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  • 收稿日期:2021-07-29
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  • 在線發(fā)布日期: 2022-07-10
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