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馬鈴薯定量裝袋裝置設(shè)計與試驗
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山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項目(SD2019NJ010)


Design and Test of Potato Quantitative Weight Bagging Device
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    摘要:

    針對目前國內(nèi)馬鈴薯定量裝袋機在定量裝袋時存在測量不穩(wěn)定、裝袋損傷較大以及裝換袋效率低等問題,采用S型拉力傳感器原理稱量,提高了稱量精度和穩(wěn)定性。在此基礎(chǔ)上對定量裝袋裝置進行了結(jié)構(gòu)設(shè)計,通過對定量裝袋裝置關(guān)鍵部件的分析確定了結(jié)構(gòu)參數(shù),并明確了影響裝袋性能的關(guān)鍵因素及取值范圍。以輸送帶速度、引流板角度以及裝袋高度為試驗因素,以稱量合格率、破皮率和傷薯率為試驗評價指標,借助軟件Design-Expert 10.0.3,采用Design-Behnken進行三因素三水平試驗,對試驗結(jié)果進行方差分析,通過響應(yīng)面試驗分析了各交互因素對試驗指標的影響規(guī)律,對定量裝袋裝置的結(jié)構(gòu)以及工作參數(shù)進行優(yōu)化,結(jié)合實際工況確定各因素最佳取值,在此基礎(chǔ)上進行5次試驗臺定量裝袋試驗,驗證試驗表明,當輸送線速度為0.44m/s、引流板角度為62.3°、裝袋高度為496.1mm時,其稱量合格率為97.32%,破皮率為1.22%,傷薯率為0.94%。對比參數(shù)優(yōu)化后的理論值,實測值與理論值的相對誤差分別為1.23%、2.40%、2.17%,表明本定量裝袋裝置提高了裝袋合格率,在提高裝換袋效率的同時減少了破皮和傷薯等損傷。

    Abstract:

    In view of the problems of unstable measurement, large packaging damage and low packaging efficiency in the quantitative packaging of potato quantitative packaging machine in China, the principle of S-type tension sensor was used to weigh, and the weighing accuracy and stability were improved. On this basis, the structural design of quantitative packaging device was carried out. The structural parameters were determined by analyzing the key components of the quantitative packaging device, and the key factors affecting the packaging performance and the range of values were clarified. Taking conveyor belt speed, drainage plate angle and bagging height as experimental factors, weighing qualified rate, peeling rate and potato injury rate as experimental evaluation indexes, with the help of software Design-Expert 10.0.3, three factors and three levels experiments were carried out by Design-Behnken, and the experimental results were analyzed by variance analysis. The influence of various interactive factors on the experimental indexes was analyzed by response surface test. The structure and working parameters of the quantitative bagging device were optimized, and the optimal value of each factor was determined according to the actual working conditions. On this basis, five quantitative packaging tests were carried out on the test bench. The verification test showed that when the speed of the conveying line was 0.44m/s, the angle of the drainage plate was 62.3°, and the packaging height was 496.1mm, the qualified rate of weighing was 97.32%, the rate of skin breakage was 1.22%, and the rate of sweet potato injury was 0.94%. Compared with the theoretical value after parameter optimization, the relative errors between the measured value and the theoretical value were 1.23%, 2.40% and 2.17%, respectively. It was shown that the quantitative bagging device improved the qualified rate of bagging, improved the efficiency of bagging and replacement, and reduced the damage of skin and potato.

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王相友,任加意,呂丹陽,張蒙,李學(xué)強,蘇國粱.馬鈴薯定量裝袋裝置設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2022,53(10):156-166. WANG Xiangyou, REN Jiayi, Lü Danyang, ZHANG Meng, LI Xueqiang, SU Guoliang. Design and Test of Potato Quantitative Weight Bagging Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(10):156-166.

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  • 收稿日期:2022-05-03
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  • 在線發(fā)布日期: 2022-06-28
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