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混流式水輪機(jī)上冠泄排水聯(lián)合降壓數(shù)值模擬
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新疆維吾爾自治區(qū)高??蒲杏?jì)劃創(chuàng)新團(tuán)隊(duì)項(xiàng)目(XJEDU2017T004)和新疆維吾爾自治區(qū)水利工程重點(diǎn)學(xué)科項(xiàng)目


Combined Depressurization of Upper Crown Drainage of Francis Turbine Based on CFD
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    摘要:

    為研究中高水頭混流式水輪機(jī)上冠流道內(nèi)不同降壓結(jié)構(gòu)效果及優(yōu)化可行性,以紅山嘴一級水電站4號(hào)機(jī)為例,將利用UG建立的4類不同上冠流道降壓結(jié)構(gòu)模型作為研究對象,基于計(jì)算流體動(dòng)力學(xué)(CFD)技術(shù),采用剪切應(yīng)力傳輸(SST)湍流模型對4類不同的上冠泄排水結(jié)構(gòu)在7種流量下展開數(shù)值模擬,計(jì)算工況共計(jì)28種。研究指標(biāo)為泄漏水流態(tài)分布特性、主軸密封下側(cè)壓力、上冠軸向水推力、梳齒環(huán)密封性能。結(jié)果表明:不同泄排水降壓結(jié)構(gòu)內(nèi)的泄漏水流態(tài)存在一定差異;為改善水輪機(jī)主軸密封性能可采取含轉(zhuǎn)輪泵的聯(lián)合泄排水降壓結(jié)構(gòu),該結(jié)構(gòu)相比其他結(jié)構(gòu)對降低主軸密封壓力、降低上冠軸向水推力、減少上冠間隙泄漏量均有顯著效果;調(diào)整轉(zhuǎn)輪泵降壓結(jié)構(gòu)的泵葉或泵蓋幾何參數(shù)可達(dá)到優(yōu)化目的;針對該電站主軸密封漏水問題,采取含轉(zhuǎn)輪泵的聯(lián)合泄排水降壓結(jié)構(gòu)可使主軸密封下側(cè)壓力平均降低15.98%左右、上冠軸向水推力平均降低52.99%左右,大大提高電站運(yùn)行效率。該研究在傳統(tǒng)的單一泄排水降壓結(jié)構(gòu)基礎(chǔ)上增設(shè)了轉(zhuǎn)輪泵,為中高水頭混流式水輪機(jī)獲得最佳綜合效益及其改造優(yōu)化提供了參考依據(jù)。

    Abstract:

    In order to study the effect and optimization feasibility of different pressure-reducing structures in the upper crown flow channel of medium and high head Francis turbines, taking the No. 4 unit of Hongshanzui First-Stage Hydropower Station as an example, four different depressurization structure models of upper crown channel established by UG were taken as the research object. Based on computational fluid dynamics(CFD)technology, shear stress transport (SST) turbulence model was used to simulate a total of 28 calculation conditions of four different upper crown drainage structures under seven flow rates. The research indicators were the flow distribution characteristics of leakage water, the lower side pressure of main shaft seal, the axial water thrust of the upper crown and the sealing performance of the comb ring. The results showed that there were some differences in the leakage water flow regime in different drainage and depressurization structures. In order to improve the sealing performance of the turbine main shaft, a combined drainage and depressurization structure with a runner pump can be adopted. Compared with other structures, this structure had significant effects on reducing the main shaft sealing pressure, the axial water thrust of upper crown and the leakage of upper crown clearance. Adjusting the geometric parameters of the pump blades or pump cover of the pressure-reducing structure of the runner pump can achieve the optimization purpose. In view of the leakage problem of the main shaft seal of the power station, the combined drainage and pressure reduction structure with runner pump can reduce the lower side pressure of the main shaft seal by about 15.98% on average and the axial water thrust of the upper crown by about 52.99% on average, which can greatly improve the operation efficiency of the power station. A runner pump was added on the basis of the traditional single drainage and pressure-reduction structure, which provided a reference for obtaining the best comprehensive benefit and its transformation and optimization of a medium-high head Francis turbine.

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貴辛未,牧振偉,夏慶成,李澤發(fā),張治山.混流式水輪機(jī)上冠泄排水聯(lián)合降壓數(shù)值模擬[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2022,53(11):208-214,235. GUI Xinwei, MU Zhenwei, XIA Qingcheng, LI Zefa, ZHANG Zhishan. Combined Depressurization of Upper Crown Drainage of Francis Turbine Based on CFD[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(11):208-214,235.

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  • 收稿日期:2022-01-22
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  • 在線發(fā)布日期: 2022-11-10
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