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多弧槽球面配流副潤滑特性分析與多目標優(yōu)化
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國家重點研發(fā)計劃項目(2018YFB2001101)、國家自然科學基金項目(52175062)和福建省自然科學基金項目(2021J01049)


Analysis and Multi-objective Optimization of Oil Film Lubrication Characteristics of Multi-arc Groove Spherical Valve-plate Structure
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    摘要:

    為改善錐形缸體球面配流副油膜潤滑特性,提出一種多弧槽球面配流副結(jié)構(gòu),并采用遺傳算法對多弧槽球面配流結(jié)構(gòu)進行多目標優(yōu)化。首先,對多弧槽球面配流副進行理論建模,采用有限容積法對油膜壓力控制方程進行離散化,利用環(huán)形三對角矩陣算法(CTDMA)求解球面配流副壓力分布;然后,對多弧槽球面配流副承載特性進行仿真,分析球面配流副不同弧槽結(jié)構(gòu)下的油膜厚度分布及壓力分布規(guī)律;最后,以缸體傾角、泄漏量和摩擦轉(zhuǎn)矩為優(yōu)化目標,利用多目標遺傳算法優(yōu)化多弧槽球面配流副的結(jié)構(gòu)參數(shù)。結(jié)果表明:多弧槽結(jié)構(gòu)可提升球面配流副油膜承載能力,弧槽結(jié)構(gòu)最小膜厚下降3.1%~4.0%,弧槽結(jié)構(gòu)最大壓力顯著提高,最大增幅為16.3%;同時可有效降低泄漏量、摩擦轉(zhuǎn)矩,優(yōu)化后綜合目標性能提升10.5%,缸體傾角、泄漏量和摩擦轉(zhuǎn)矩分別下降5.1%、8.1%和5.9%,有效提升了球面配流副潤滑性能。

    Abstract:

    In order to improve the oil film lubrication characteristics of the spherical valve-plate pair with conical cylinder block, a multi-arc groove spherical valve-plate pair structure was proposed, and the genetic algorithm was used to optimize the multi-objective structure of the multi-arc groove spherical valve-plate pair. Firstly, the multi-arc groove valve-plate pair was theoretically modeled, the finite volume method was used to discretize the oil film pressure control equation and the circular tridiagonal matrix algorithm(CTDMA) was used to solve the pressure distribution of the spherical valve-plate pair. Secondly, the load-bearing characteristics of the multi-arc groove spherical valve-plate pair were simulated, the oil film thickness distribution and oil film pressure distribution of the spherical valve-plate pair with different arc groove structures were analyzed. Thirdly, the cylinder overturning angle, leakage loss and friction torque were used as the optimization objectives, the multi-objective genetic algorithm was used to optimize the structural parameters of the multiarc groove spherical valve-plate pair. The results showed that the multi-arc groove structure can improve the load-bearing capacity of the oil film of the spherical valve-plate pair, the minimum oil film thickness decrease for the arc groove structure ranged from 3.1% to 4.0%, and the maximum pressure increase significantly for the arc groove structure was 16.3%;while effectively reducing the leakage loss and friction torque. After optimization, the overall target performance was improved by 10.5%, cylinder overturning angle, leakage loss and friction torque were reduced by 5.1%, 8.1% and 5.9%, respectively, which effectively improved the lubrication performance of the spherical valve-plate pair.

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葉紹干,胡佳俊,侯亮,賴偉群,卜祥建.多弧槽球面配流副潤滑特性分析與多目標優(yōu)化[J].農(nóng)業(yè)機械學報,2023,54(1):440-449. YE Shaogan, HU Jiajun, HOU Liang, LAI Weiqun, BU Xiangjian. Analysis and Multi-objective Optimization of Oil Film Lubrication Characteristics of Multi-arc Groove Spherical Valve-plate Structure[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(1):440-449.

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  • 收稿日期:2022-02-26
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  • 在線發(fā)布日期: 2023-01-10
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