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四槽輪配肥器肥料顆粒碰撞摻混離散元分析與優(yōu)化設(shè)計(jì)
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山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項(xiàng)目(SD2019NJ014)、山東省重點(diǎn)研發(fā)計(jì)劃(公益類專項(xiàng))項(xiàng)目(2017GNC12104)、財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)(CARS-18-ZJ0402)和山東省蠶桑產(chǎn)業(yè)技術(shù)體系建設(shè)項(xiàng)目(SDAIT1806)


Discrete Element Analysis and Optimization Design of Collision Blending for Four Flute-wheels Fertilizer
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    摘要:

    為解決精準(zhǔn)施肥過程中變比配肥施肥機(jī)械攪拌摻混效率低、摻混均勻度一致性差等問題,設(shè)計(jì)了一種帶有二次碰撞摻混錐形體的四槽輪變比配肥器,可根據(jù)4種肥料的需肥量控制4個(gè)槽輪以不同轉(zhuǎn)速排肥,二次碰撞摻混腔實(shí)現(xiàn)變比配肥的非機(jī)械攪拌均勻摻混。測(cè)定了4種肥料顆粒的物料特性及在不同含水率條件下的破碎力和粘附力。采用離散元法,選用Hertz-Mindlin無滑動(dòng)接觸模型,分析4種肥料排料運(yùn)動(dòng)和碰撞摻混規(guī)律。通過正交試驗(yàn)和方差分析,發(fā)現(xiàn)槽輪轉(zhuǎn)速在20~80r/min范圍內(nèi)時(shí),轉(zhuǎn)速對(duì)摻混偏離度標(biāo)準(zhǔn)差影響不顯著,四槽輪變比配肥器可以實(shí)現(xiàn)變比配肥均勻摻混;優(yōu)化設(shè)計(jì)二次碰撞摻混錐形體在圓柱形摻混腔內(nèi)最優(yōu)高度為12.1mm,在此高度下二次碰撞摻混錐形體錐角為57.9°。利用力鏈分析肥料顆粒在槽輪排肥器工作時(shí)受力分布,解算4種肥料顆粒所受到的擠壓力均小于其破碎力,變比配肥時(shí)不會(huì)造成肥料顆粒破碎。另外,利用高速攝影分析不同頻率、振幅的振動(dòng)對(duì)肥料顆粒碰撞摻混的影響,發(fā)現(xiàn)振動(dòng)對(duì)碰撞摻混均勻度影響很??;進(jìn)行變比配肥碰撞摻混試驗(yàn),試驗(yàn)結(jié)果表明,各組配肥摻混均勻度基本一致,實(shí)現(xiàn)了多種肥料的變比配肥和非機(jī)械攪拌均勻摻混。

    Abstract:

    To solve the problems of low blending efficiency and poor consistency of blending uniformity in the precision fertilization process,four flute-wheels variable rate fertilization distributor with the secondary collision blending device was designed. It could change the speed of four flute-wheels to variable rate fertilization according to the fertilizer demand. And the secondary collision blending device could uniform blend of different rates of fertilizer without mechanical. The hygroscopic saturated moisture content, adhesive force and breaking force were measured under different moisture contents. Hertz-Mindlin no slip particle contact model of discrete element was used to analyze the regularity of four kinds of fertilizer particles in collision blending process. By means of orthogonal test and analysis of variance, the results showed that there was no significant effect on the standard deviation of blending when the speed of flute wheel was in the range of 20~80r/min and the four flute-wheels fertilizer distributor could blend four kinds of fertilizer evenly. The optimal height of the cone in secondary collision blending device was 12.1mm.Under this condition the cone angle of the cone was 57.9°. When working it was found that the pressure on the fertilizer particles was less than the break force compared with the force distribution of the fertilizer particles calculated by the force chain, fertilizer particles would not be broken in collision blending process. Besides, The high-speed photography were used to analyze the influence of vibration with different frequencies and amplitudes on the collision blending performance of four flute-wheels fertilizer distributor. It was found that vibration had little influence on working process. The collision blending test was carried out, the test results showed that the blending uniformity was basically the same, and the designed fertilizer distributor could achieve variable rate fertilizer blending and non-mechanical blending of four kinds of fertilizers.

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閆銀發(fā),趙慶吉,王瑞雪,韓守強(qiáng),宋占華,田富洋.四槽輪配肥器肥料顆粒碰撞摻混離散元分析與優(yōu)化設(shè)計(jì)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(3):49-59. YAN Yinfa, ZHAO Qingji, WANG Ruixue, HAN Shouqiang, SONG Zhanhua, TIAN Fuyang. Discrete Element Analysis and Optimization Design of Collision Blending for Four Flute-wheels Fertilizer[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):49-59.

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  • 收稿日期:2022-04-26
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  • 在線發(fā)布日期: 2023-03-10
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