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高酸蘋果振動(dòng)式采摘機(jī)設(shè)計(jì)與試驗(yàn)
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山東省農(nóng)業(yè)重大應(yīng)用技術(shù)創(chuàng)新項(xiàng)目(SD2019NJ001)


Design and Experiment of High-acid Apple Vibrating Picker
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    摘要:

    為解決高酸蘋果收獲過程中的效率低、果實(shí)摘凈率低、損傷率高等問題,根據(jù)我國青島地區(qū)高酸蘋果實(shí)際收獲需要,設(shè)計(jì)了一種液壓控制的高酸蘋果振動(dòng)式采摘機(jī)?;谡駝?dòng)式采摘機(jī)工作原理,完成振動(dòng)采摘裝置、激振裝置、液壓控制系統(tǒng)的結(jié)構(gòu)設(shè)計(jì),計(jì)算分析夾持鉗對(duì)樹干的夾持力為7254N,夾持鉗夾持高度范圍為12~103cm。建立高酸蘋果果實(shí)-樹枝單擺動(dòng)力學(xué)模型,分析果實(shí)脫落條件,得到果實(shí)振動(dòng)微分方程,確定振動(dòng)頻率、振幅、夾持高度為采摘效果主要影響因素;利用ANSYS軟件對(duì)果樹模型進(jìn)行自由模態(tài)響應(yīng)與諧響應(yīng)仿真分析,結(jié)果表明:振動(dòng)頻率9~12Hz、振幅1~2cm、夾持高度40~70cm時(shí),三級(jí)、最次級(jí)樹枝位移最明顯。為確定采摘機(jī)最優(yōu)工作參數(shù),進(jìn)行三因素三水平組合田間試驗(yàn),得到果實(shí)摘凈率、果實(shí)損傷率的回歸模型,利用Design-Expert軟件對(duì)試驗(yàn)數(shù)據(jù)和回歸模型響應(yīng)曲面進(jìn)行分析優(yōu)化,當(dāng)振動(dòng)頻率為10.0Hz、振幅為1.6cm、夾持高度為58.7cm時(shí),果實(shí)摘凈率為95.9%、果實(shí)損傷率為1.3%,滿足高酸蘋果采收的質(zhì)量要求。

    Abstract:

    In order to solve the problems of low efficiency, low fruit picking rate and large damage rate in the harvesting process of high-acid apples, a hydraulically controlled high-acid apple vibration picking machine was developed according to the actual harvesting needs of high-acid apples in Qingdao, China. Based on the working principle of vibrating picker, the structural design of vibrating picking device, excitation device and hydraulic control system was completed, and the clamping force of the clamping pliers on the trunk was calculated and analyzed to be 7254N, and the clamping height range of the clamping pliers was 12~103cm. The dynamic model of fruit-branch pendulum of high-acid apple was established, the fruit shedding conditions were analyzed, the differential equation of fruit vibration was obtained, and the vibration frequency, amplitude and clamping height were determined as the main influencing factors of picking effect. ANSYS software was used to simulate the free modal response and harmonic response of the fruit tree model, and the results showed that when the vibration frequency was 9~12Hz,the amplitude was 1~2cm, and the clamping height was 40~70cm, the displacement of the third-order and second-level branches was the most obvious. In order to determine the optimal working parameters of the picker, a three-factor three-level combination field experiment was carried out to obtain a regression model of fruit picking net rate and fruit damage rate, and the test data and regression model response surface were analyzed and optimized by Design-Expert software, when the vibration frequency was 10.0Hz, the amplitude was 1.6cm and the clamping height was 58.7cm, the fruit picking net rate was 95.9% and the fruit damage rate was 1.3%, which met the quality requirements of high-acid apple harvesting.

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尚書旗,李成鵬,何曉寧,王東偉,王海清,楊帥.高酸蘋果振動(dòng)式采摘機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(3):115-125,168. SHANG Shuqi, LI Chengpeng, HE Xiaoning, WANG Dongwei, WANG Haiqing, YANG Shuai. Design and Experiment of High-acid Apple Vibrating Picker[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):115-125,168.

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  • 收稿日期:2022-05-18
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  • 在線發(fā)布日期: 2023-03-10
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