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螺旋運(yùn)動(dòng)式自動(dòng)割膠裝置設(shè)計(jì)與試驗(yàn)
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海南省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(ZDYF2021XDNY198)、海南省院士創(chuàng)新平臺(tái)科研專項(xiàng)(YSPTZX202109、YSPTZX202008)、海南省自然科學(xué)基金青年基金項(xiàng)目(520QN233)、國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-33-JX2)和海南省高等學(xué)??茖W(xué)研究項(xiàng)目(Hnky2022-9)


Design and Test of Automatic Rubber-tapping Device with Spiral Movement
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    摘要:

    針對(duì)人工割膠勞動(dòng)強(qiáng)度大,工作效率低,人工成本高且膠工緊缺等問題,設(shè)計(jì)了一種螺旋運(yùn)動(dòng)式自動(dòng)割膠裝置。通過分析割膠軌跡與割膠刀作業(yè)狀態(tài)下的受力情況,獲得螺旋化軌跡方程,設(shè)計(jì)仿割膠軌跡螺旋軌道與齒軌;利用ADAMS軟件對(duì)3種不同齒形的傳動(dòng)軸與螺旋齒軌的傳動(dòng)穩(wěn)定性進(jìn)行仿真分析,確定螺旋傳動(dòng)機(jī)構(gòu)的結(jié)構(gòu)和工作參數(shù),基于柔性連接方式設(shè)計(jì)貼樹仿形割膠機(jī)構(gòu)。以傳動(dòng)軸轉(zhuǎn)速、耗皮厚度與橡膠樹直徑為試驗(yàn)因素,以割膠深度和割面平滑度合格率為試驗(yàn)指標(biāo),進(jìn)行正交試驗(yàn)。結(jié)果表明:割膠裝置在傳動(dòng)軸轉(zhuǎn)速12.00r/min時(shí),對(duì)不同直徑橡膠樹具有最優(yōu)的割膠效果,其割膠深度平均合格率為89.60%,割面平滑度平均合格率為91.19%;其中,對(duì)直徑為200mm的橡膠樹進(jìn)行耗皮厚度2mm的割膠作業(yè)時(shí)割膠效果最佳,其割膠深度平均合格率達(dá)到93.93%,割面平滑度平均合格率達(dá)到94.32%,滿足割膠作業(yè)要求。

    Abstract:

    Tapping is the key to obtaining natural rubber. Manual rubber tapping is usually encountered in harsh environments, high labor intensity, low efficiency, and a shortage of rubber tapping workers. An automatic rubber-tapping device with spiral movement was designed to solve these problems. Based on theoretical analysis of the tapping track and force analysis of the tapping knife in working, the equation of spiral trajectory was obtained, and the spiral track and gear rail were designed. Then the ADAMS software was used to simulate and analyze the transmission stability of three different gear shapes in the drive shaft and spiral gear rail, and the structure and working parameters of the spiral transmission mechanism were determined. On the strength of the flexible connection method, the pasting and profiling rubber-tapping mechanism was designed. The prototype was tuilt, and an orthogonal test was taken with the factors of transmission shaft speed, tapping thickness, and rubber tree diameter under the indexes of qualification rate of the rubber tapping depth and the tapping surface smoothness. The results showed that the rubber-tapping device had the best tapping performance with a transmission shaft speed of 12.00r/min. While the average qualified rate of the tapping depth was 89.60%, and the average qualification rate of the tapping surface smoothness was 91.19%. Among them, the 200mm diameter rubber trees were the best for rubber tapping with a thickness of 2mm. The average qualification rate of the tapping depth and the tapping surface smoothness were 93.93% and 94.32% under these best parameters, meeting the requirements of tapping work, which can provide a reference for further research of mechanized and automatic rubber tapping devices.

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張喜瑞,溫振拓,張志富,孫澤瑾,張恒,劉俊孝.螺旋運(yùn)動(dòng)式自動(dòng)割膠裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(3):169-179. ZHANG Xirui, WEN Zhentuo, ZHANG Zhifu, SUN Zejin, ZHANG Heng, LIU Junxiao. Design and Test of Automatic Rubber-tapping Device with Spiral Movement[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):169-179.

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  • 收稿日期:2022-11-23
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  • 在線發(fā)布日期: 2023-03-10
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