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溫室穴盤缽苗成排取苗移植手部件設(shè)計與試驗
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國家重點研發(fā)計劃項目(2021YFD2000702)、國家自然科學基金項目(32201676)、浙江省“領(lǐng)雁”研發(fā)攻關(guān)計劃項目(2022C02026)和浙江理工大學科研啟動基金項目(19022456-Y)


Design and Test of Row Picking End-effectors for Potted Seedlings in Greenhouses
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    摘要:

    溫室穴盤缽苗成苗后需要從穴盤移植到培養(yǎng)槽孔,但因人工作業(yè)效率低,限制了其規(guī)?;a(chǎn)。為實現(xiàn)高效、高質(zhì)量自動化移栽作業(yè),本文設(shè)計一種用于溫室穴盤缽苗高速取、放苗移栽作業(yè)的爪片插入式成排移植手部件,分析取苗作業(yè)過程移植手的受力及取放苗過程移植手的變形,結(jié)合ADAMS剛?cè)狁詈戏抡嬖囼為_展植苗手優(yōu)化設(shè)計,確定爪片尖點擬合曲線及移植手抓取穴盤缽苗的運行軌跡。以移植手取苗深度、基質(zhì)含水率、升降速度和水平橫移速度為試驗因素,開展成排移植手部件取、放苗正交試驗,并確定最佳參數(shù)組合。結(jié)果表明,當取苗深度48mm、基質(zhì)含水率69.9%、升降速度0.24m/s和水平橫移速度0.35m/s時,取放苗成功率為97.9%,效率10322株/h,滿足高速、高效移栽要求。該研究為溫室穴盤缽苗高速移栽部件的國產(chǎn)化開發(fā)提供參考。

    Abstract:

    Potted seedlings need to be transplanted from the plug tray to the cultivation slot in greenhouses, while the inefficient manual operation limits the large-scale production. In order to achieve efficient and high-quality automatic transplanting operation, a kind of row picking end-effectors with plug-in claws was designed for high-speed transplanting operation of greenhouse pot seedlings. The stress and the deformation of the transplant effector during taking and releasing seedlings were analyzed. Combined with ADAMS rigid-flexible coupling simulation, the optimization design of the transplant effector was carried out to determine the fitting curve of the claw tip point and the gripping trajectory for the pot seedling. Taking the main factors affecting the success rate of taking and releasing seedlings, such as grasping seedling depth, substrate moisture content of matrix, lifting speed and horizontal speed, as the variables, the orthogonal test was carried out, and the optimal parameter combination was determined. Based on the results of examination,it can be found that the best parameter combination was the grasping seedling depth of 48mm, moisture content of matrix of 69.9%, lifting speed of 0.24m/s and horizontal speed of 0.35m/s. Under the optimal condition, the success rate of taking and releasing seedlings was 97.9%, and the efficiency reached 10322 plants/h, which can meet the requirements of high-speed and efficient transplanting. The research result can provide a reference for the domestic development of high-speed pot seedlings transplanter in greenhouses.

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周海麗,劉珂,童俊華,李振,饒益成.溫室穴盤缽苗成排取苗移植手部件設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2023,54(5):82-90. ZHOU Haili, LIU Ke, TONG Junhua, LI Zhen, RAO Yicheng. Design and Test of Row Picking End-effectors for Potted Seedlings in Greenhouses[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(5):82-90.

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  • 收稿日期:2022-10-28
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  • 在線發(fā)布日期: 2023-05-10
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