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夾持輥式棉稈拔取裝置設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)重點(diǎn)研發(fā)任務(wù)專項(xiàng)(2022B02033)


Design and Test of Clamping-roller Cotton Stalk Pulling Device
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    摘要:

    針對(duì)現(xiàn)有棉稈收獲機(jī)械拔斷率、漏拔率高,作業(yè)時(shí)需對(duì)行等問題,設(shè)計(jì)了一種夾持輥式棉稈拔取裝置。該裝置主要由棉稈拔取機(jī)構(gòu)、棉稈輸送機(jī)構(gòu)組成,通過對(duì)棉稈拔取機(jī)構(gòu)作業(yè)過程進(jìn)行運(yùn)動(dòng)學(xué)與動(dòng)力學(xué)分析確定了各零部件的結(jié)構(gòu)參數(shù)與工作參數(shù)。為了驗(yàn)證棉稈拔取裝置工作的可靠性與作業(yè)性能,以機(jī)具前進(jìn)速度、上拔稈輥轉(zhuǎn)速、機(jī)具前進(jìn)速度與撥稈輪線速度比值(簡(jiǎn)稱速比)作為試驗(yàn)因素,棉稈拔斷率、漏拔率為試驗(yàn)指標(biāo)進(jìn)行了三因素三水平二次回歸響應(yīng)面試驗(yàn),建立了回歸模型,分析了各因素對(duì)棉稈拔取裝置作業(yè)性能的影響,并進(jìn)行了參數(shù)優(yōu)化與試驗(yàn)驗(yàn)證。試驗(yàn)結(jié)果表明:影響棉稈拔斷率的因素主次順序?yàn)樯习味捿佫D(zhuǎn)速、機(jī)具前進(jìn)速度、速比;影響棉稈漏拔率的因素主次順序?yàn)樗俦?、機(jī)具前進(jìn)速度、上拔稈輥轉(zhuǎn)速。優(yōu)化后的工作參數(shù)為:機(jī)具前進(jìn)速度0.60m/s、上拔稈輥轉(zhuǎn)速46r/min、速比0.50,以此參數(shù)組合進(jìn)行田間試驗(yàn),得到棉稈拔斷率為3.68%,漏拔率為5.19%,與理論優(yōu)化值相對(duì)誤差不超過5%,研究結(jié)果可為棉稈拔取裝置的設(shè)計(jì)提供參考

    Abstract:

    In response to the existing cotton stalk harvesting machinery has high breakage rate, high leakage rate, and the need of work on rows and other problems, a clamping-roller cotton stalk pulling device was designed. The device was mainly composed of cotton stalk pulling mechanism and cotton stalk conveying mechanism, and the structural parameters and working parameters of each component were determined through the kinematic and dynamics analysis of the operation process of the cotton stalk pulling mechanism. In order to verify the reliability and operational performance of the cotton stalk pulling device, a three-factors, three-levels quadratic regression orthogonal test was conducted with the forward speed of machine, the speed of upper stalk pulling roller, the ratio of forward speed of the machine to the linear speed of the stalk plucking wheel (referred to as the speed ratio) as the test factors, and the stalk breakage rate and the leakage rate as the test indexes. A regression model was established to analyze the influence of each factor on the operational performance of the cotton stalk pulling device, and parameter optimization and test verification were carried out. The test results showed that the factors affecting the stalk breakage rate in the main order was upper stalk roller speed, machine forward speed and speed ratio;the factors affecting the stalk leakage rate in the main order was speed ratio, machine forward speed and upper stalk roller speed. The optimized working parameters was as follows: machine forward speed of 0.60m/s, upper stalk roller speed of 46r/min and speed ratio of 0.50 for field test, the combination of these parameters was tested in the field, and the stalk breakage rate was 3.68%, and leakage rate was 5.19%, the relative error with the theoretical optimized value was not more than 5%, the research results can provide reference for the design of cotton stalk pulling device.

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謝建華,吳仕花,曹肆林,張毅,趙維松,周金豹.夾持輥式棉稈拔取裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(5):101-111. XIE Jianhua, WU Shihua, CAO Silin, ZHANG Yi, ZHAO Weisong, ZHOU Jinbao. Design and Test of Clamping-roller Cotton Stalk Pulling Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(5):101-111.

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  • 收稿日期:2022-08-15
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  • 在線發(fā)布日期: 2023-05-10
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