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往復(fù)式茶葉振動(dòng)抖篩機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2021YFD1000401)


Optimization Design and Experiment of Reciprocating Tea Vibrating-sifting Machine
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    摘要:

    抖篩是茶葉精制的重要環(huán)節(jié),直接影響茶坯的凈度,針對(duì)茶葉抖篩過(guò)程中抖篩機(jī)理(清篩)不清晰而導(dǎo)致抖篩過(guò)程中存在茶葉斷碎以及掛網(wǎng)等問(wèn)題,本文研究茶葉在篩床上的抖篩規(guī)律,建立茶葉顆粒沿篩床上下運(yùn)動(dòng)、離開(kāi)篩面被拋起運(yùn)動(dòng)和落到篩孔后碰撞運(yùn)動(dòng)三段篩分過(guò)程的動(dòng)力學(xué)模型。結(jié)合茶葉在篩床上的抖篩規(guī)律,通過(guò)EDEM建立茶葉篩床的仿真模型,對(duì)茶葉在篩床上的速度與受力進(jìn)行分析,確定篩床曲柄轉(zhuǎn)速、篩面傾斜角和曲柄半徑的最佳參數(shù)。最后通過(guò)三因素三水平的正交試驗(yàn),確定實(shí)際篩分情況下的最優(yōu)參數(shù)與得出各個(gè)因素對(duì)誤篩率和生產(chǎn)率的影響由大到小為篩面傾斜角、曲柄轉(zhuǎn)速、曲柄半徑。試驗(yàn)結(jié)果表明,當(dāng)曲柄轉(zhuǎn)速為247.99r/min、篩面傾斜角為2.60°、曲柄半徑為23.11mm時(shí),誤篩率和生產(chǎn)率分別為5.3%和440kg/(m2·h),與優(yōu)化結(jié)果誤差在允許范圍內(nèi)。

    Abstract:

    Tea is a kind of global beverage, the mechanized tea refining operation is an important part of the entire tea mechanization process. Vibrating-sifting is an integral part of tea refining, which directly affects the purity of tea. In view of the unclear mechanism of vibrating-sifting in the process of tea vibrating-sifting, there are problems such as broken tea and hanging mesh, which affect the vibrating-sifting efficiency. The motion law of tea on the screen bed was researched, the dynamic model of the three-stage screening process of tea moving up and down along the screen bed was established, which was thrown up from the screen surface and colliding after falling to the screen hole, combined the motion law of tea on the screen bed, a simulation model of tea screen bed was established through EDEM, and the speed and force of tea on the screen bed were analyzed. The best parameters were crank radius, rotating speed of the crank and the inclined angle of the screen surface. Finally, through the orthogonal test of three factors and three levels, the software Design-Expert was used to analyze and optimize the experimental data and determine the optimal parameters. The significance order of each factor on the error screening rate and productivity was obtained. The order of significance for the error-sifting rate was the inclination angle of sifting bed, crank speed and crank radius, while the significant order of the productivity was the inclination angle of sifting bed, crank speed and crank radius. When the crank speed was 247.99r/min, the inclination angle of the sieve bed was 2.60°, the crank radius was 23.11mm, the error screening rate and productivity were 5.3% and 440kg/(m2·h), respectively, compared with the optimization result, the error was within the allowable range. The research result had a significant reference value for improving the screening efficiency of vibrating-shifting machine for tea.

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王小勇,余志,倪德江.往復(fù)式茶葉振動(dòng)抖篩機(jī)優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(9):143-153. WANG Xiaoyong, YU Zhi, NI Dejiang. Optimization Design and Experiment of Reciprocating Tea Vibrating-sifting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(9):143-153.

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  • 收稿日期:2023-03-07
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  • 在線發(fā)布日期: 2023-09-10
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